C-2266737 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266737 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266737 -1

2266737 -2

2266737 -5

2266737 -6

2266737 -7

7- 2266737 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-9

5-18022-5

8- 2266737 -5

8- 2266737 -4

5-18022-5

8- 2266737 -5

8- 2266737 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.78 mm [.070]

INSUL

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MINIATURE AMPLIVER SPLICE

WIRE STRIP LENGTH

4.34-5.11 mm [.171-.201 IN]

TERMINAL

APPLICATION

C SPECIFICATION

14 (A)114-2004

14 (B)114-2006

INSULATION DIAMETER RANGE

n 3.05-3.18 mm [.120-.125 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 153212-3

C1__DWG_PN_1_1

(A) 153212-4

C1__DWG_PN_2_1

(B) 160631-6

C1__DWG_PN_3_1

WIRE

SIZE

1200-1855 CMA

800-1200 CMA

255-800 CMA

CRIMP HEIGHT

mm [INCH]

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_1

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_2

1.17+/-0.02 [.046+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.4

W1__DWG_CRIMP_HT_2

8.3

W1__DWG_CRIMP_HT_3

8.8

9 13

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266737 -4

2266737 -5

2266737 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.50 .

13 RECOMMENDED WIRE FOR SET-UP AT THE FACTORY.

1200-1855 CMA - 181/2 MAG WIRE

800-1200 CMA - 20 MAG WIRE

255-800 CMA - 23 MAG WIRE

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

14 THE LONGITUDINAL CRIMP FORM DOES NOT MEET 114-2004 OR 114-2006.

ACTUAL CRIMP IS BELOW.

-11111

1- 1 1 1 1 1

--1---

-11111

-77 -7 -6 -5 -2 -1

5-18024-8

2280441-1

2119957-2

1803078-2

PART NO

SCR, BTN SKT HD CAP (M4 X 5.0)

INSERT, SHEAR

APPLICATOR SHIM PACK

SPACER, PRECISION

DESCRIPTION

5-18024-8

283

2280441

282

2119957-2

260

1803078-2

259

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ORIGINAL

RELEASED

ECR-15-09748

ECR-15-015789

REVISIONS

DESCRIPTION

DATE

08APR2015

11MAY2015

30JUL2015

28OCT2015

DWN

APVD

GH TE

YY UG

YY GB

-1-111

----1-

-1-111

--1---

--22--

-----1

----1-

-11111

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

- - REF REF - -

-11111

-22222

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

-22222

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

-1-111

-11111

-22222

-11111

1- 1 1 1 1 1

-11111

1- 1 1 1 1 1

------

1111111

------

-11111

------

11 1 1 1 1 1

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2168400-6

2119580-1

2063440-1

1-356885-0

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

2119944-1

1-690438-0

2168083-1

2168083-6

455888-7

2119956-1

2119740-1

2168078-1

2168083-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-9

2168400-1

2168083-2

18023-9

2119652-1

2119653-1

2119656-9

2161311-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

2161328-1

1-1901091-2

22283-1

356835-1

240792-1

4-690487-1

980371-4

2168083-2

1-18028-2

2119533-1

690463-6

1803217-1

3-22280-3

4-1633933-6

2-690468-1

1803232-2

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

SCR, SKT HD CAP, RoHS, M3 X 8.0

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 8.0

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, FRONT STRIP

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

FLOATING SHEAR, REAR

SHEAR HOLDER, REAR

SPRING, COMPRESSION

ANVIL, COMBINATION

DEPRESSOR SHEAR, REAR

CRIMPER, WIRE F

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2168400-6

240

2119580-1

239

2063440-1

238

1-356885-0

237

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-22281-8

121

2119944-1

117

1-690438-0

2168083-1

2168083-6

455888-7

2119956-1

2119740-1

2168078-1

2168083-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-9

2168400-1

2168083-2

18023-9

2119652

2119653

2119656-9

2161311

2079383-7

2119645

2119957-1

2119644-1

2119085

2119092-1

2161328

1-1901091-2

22283-1

356835-1

240792-1

4-690487-1

980371-4

2168083-2

1-18028-2

2119533

690463-6

1803217-1

SIMP_3-22280-3

ITEM_10

ITEM_9

4-1633933-6

ITEM_7

2-690468-1

ITEM_5

ITEM_4

ITEM_3

ITEM_2

1803232-2

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

HOFFNER

7APRIL2015

CHK

T.ELBIN

8APRIL2015

APVD

8APRIL2014 NAME

T.ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266737

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷