C-2266731 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266731 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266731 -1

2266731 -2

2266731 -5

2266731 -6

2266731 -7

7- 2266731 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.68 mm [.145]

INSUL 3.68 mm [.145]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 2.8mm BLADE, UNSEALED

WIRE STRIP LENGTH

4.63-5.39 mm [.182-.212 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-13013

INSULATION DIAMETER RANGE

n 13

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1326029-8

C1__DWG_PN_1_1

WIRE

SIZE

10 AWG

4.00mm2

12 AWG

CRIMP HEIGHT

mm [INCH]

2.10+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_1

1.90+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_2

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.7

W1__DWG_CRIMP_HT_2

9.6

W1__DWG_CRIMP_HT_3

11.1

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266731 -4

2266731 -5

2266731 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.70 .

13 INSULATION DIAMETER RANGE:

12 AWG

3.10-3.30 mm

4.00 mm2 3.34-3.50 mm

10 AWG

3.84-4.04 mm

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-018507

REVISIONS

DESCRIPTION

DATE

21DEC2015

DWN

APVD

MR GB

2119950-1

1338683-8

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338683-8

8- 2266731 -5

8- 2266731 -4

5-18022-5

8- 2266731 -5

8- 2266731 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-----1

----1-

--11--

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

----1-

240638-1

SPRING, FEED FINGER

163 D

3-23627-7

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

137

2119799

----1-

2119799-1 HOLDER,FEED FINGER, AF

136

1901689_EMPTY_OCEAN_SF

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

22278-8

SPRING, COMPRESSION

SIMP_22278-8

-11111

854769-4

HOLDER, INS

854769-4

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-22222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-11111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----11

-44444

1338683-8

2168400-1

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

1338683-8

2168400-1

-22222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-11111

811242-5

BUMPER, HOLD DOWN

811242-5

-11111

690753-2

SPACER, TONKER

690753-2

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

1-2119644-3 RAM WASHER, PRECISION

1-2119644-3

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119085-1

2119092-1

1752356-2

2079383-5

2161328-1

1320908-7

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119085

2119092-1

1752356-2

2079383-5

2161328

1320908-7

-11111

1901086-5 PLATE, STRIP GUIDE

1901086-5

-11111

-22222

455888-3

22283-1

SPACER, CRIMPER

SPRING, COMPRESSION

455888-3

SIMP_22283-1

-11111

356835-1

LEVER, DRAG RELEASE

356835-1

-11111

240792-1

DRAG, TERMINAL

240792-1

-11111

1320928-6 STRIP GUIDE

1320928-6

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-22222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

12 - - 1 - - -

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

11 1 - 1 1 1 1 1

-11111

2119806-1

3-22280-3

1-356885-4

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

2119806

SIMP_3-22280-3

1-356885-4

----1-

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

----1-

-1-111

2119641-1

2119798-1

1-22279-3

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

1- 1 1111

1111111

------

318707-1

6-1633928-2

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

318707-1

6-1633928-2

ITEM_7

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

------

ITEM_6

-11111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-11111

2119780-8 DEPRESSOR, SHEAR

2119780-8

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

-11111

3-238011-5 BLOCK, CRIMPER SPACER

3-238011-5

6- 1 1 1 1 1

-11111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

11 1 1 1 1 1

-11111

4-1633966-6

455888-7

CRIMPER, INSULATION O

SPACER, CRIMPER

4-1633966-6

455888-7

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

11 1 1 1 1 1

2-1633609-4 CRIMPER, WIRE

2-1633609-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

J.HOU

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

24MAR2015

24MAR2015 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266731

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷