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C-2266632 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 2014
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266632 -2
A
2266632 -5
A
2266632 -6
A
2266632 -7
A
D
7- 2266632 -7
A
7
2014
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
3
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338683-8
-
-
-
-
-
8- 2266632 -5
8- 2266632 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
1-1752354-2
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.03 mm [.080]
INSUL 6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STANDARD POWER TIMER CONTACT TYPE A
WIRE STRIP LENGTH
4.40-5.00 mm [.173-.197 IN]
TERMINAL
APPLICATION
C SPECIFICATION
(A)114-18037
(B)114-18388
INSULATION DIAMETER RANGE
n
-
13
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
(A) 969040-1
C1__DWG_PN_1_1
(B) 1241412-1
C1__DWG_PN_2_1
(A) 963243-1
C1__DWG_PN_3_1
(B) 1241412-3
C1__DWG_PN_2_2
INSULATION DIAMETER
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.61+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_1
1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_2
1.43+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.1
W1__DWG_CRIMP_HT_2
5.9
W1__DWG_CRIMP_HT_3
6.8
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266632 -4
2266632 -5
2266632 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.19 .
AMP 4805 REV 31MAR2000
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
15 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
& 180.
--1--
-1-11
----1
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
1
DATE
22JAN2015
DWN
APVD
BW TE
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
6- 1 1 1 1
2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-8
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
-1111
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242 D
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
-----
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
6- - 1 1 -
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-1111
2-1752354-2 STANDOFF,HOLD-DOWN
-
1
2-1752354-2
180
-1111
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
-
1
993111-1
177
-1111
5-22280-0 SPRING, COMPRESSION
-
1
5-22280-0
176
-1111
1752353-3 GUIDE PIN,HOLDDOWN
-
1
1752353-3
175
-1111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-1111
-1--1
2119956-1
2119740-1
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
-
1
2119956-1
71
-
1
2119740-1
67
C
6- 2 2 2 2
-1-11
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
-3-33
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
3
992763-5
62
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-1111
985575-3
SCR, FLT SKT HD CAP M3 X 10.0
-
1
985575-3
57
----1
1338683-8 FEED PAWL
-
1
1338683-8
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-1111
1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1111
4-1722335-3 STRIPPER, SIDE FEED
-
1
4-1722335-3
51
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-1111
2-2119656-1 APPLICATOR BASIC ASSEMBLY, SF
-
1
2-2119656-1
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
6- 1 - 1 1
-1111
2119957-1
1-2119644-2
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
-
1
2119957-1
39
-
1
1-2119644-2
38
-1111
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
-1-11
-1111
2119092-1
1-1752356-1
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
1-1752356-1
34
B
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-7 SPACER, STRIP GUIDE
-
1
1320908-7
30
-1111
2119959-2 ASSEMBLY, STRIP GUIDE
-
1
2119959-2
29
-1111
455888-3
SPACER, CRIMPER
-
1
455888-3
28
-1111
1320928-6 STRIP GUIDE
-
1
1320928-6
24
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
1- 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 1 1 1
11 1 1 1 1
-----
318707-1
4-1333204-2
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
318707-1
9
-
1
4-1333204-2
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
2-2119781-4 DEPRESSOR, SHEAR
-
1
2-2119781-4
5
-1111
238011-2
BLOCK, CRIMPER SPACER
-
1
238011-2
4
11 1 1 1 1
-1111
1633996-6
455888-9
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
-
1
1633996-6
3
-
1
455888-9
2
11 1 1 1 1
1-456405-6 CRIMPER, WIRE PREMIUM
-
1
1-456405-6
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
16DEC2014
B. WEAVER
CHK
T. ELBIN
16DEC2014
APVD
16DEC2014 NAME
T. ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266632
SCALE
SHEET
1:2
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷