C-2266618 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266618 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-005550

ECR-16-015959

ECR-16-016953

ECR-16-018102

REVISIONS

DESCRIPTION

DATE

09APR2015

11NOV2016

05DEC2016

21DEC2016

DWN

APVD

JH UG

KH CT

TB TE

TB CT

2266618 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2266618 -5

1901094-3

1-1752354-4 2168400-6 (QUANTITY 2)

2266618 -2

2266618 -5

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO

LATCH PLATE 4

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266618 -4

5-18022-5

8- 2266618 -5

8- 2266618 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

1-1752354-4

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

2119082-4

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

2119082-4

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

1-2168083-1

2266618 -6

NON-CRIMP HEIGHT ADJUST

SERVO

13 - 2 2 2 2 2

1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6

230 D

2119740-2

4 LATCH PLATE 12

--11--

2119740-2 TAG,IDENTIFICATION

213

2266618 -7

7- 2266618 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

NONE

--11--

1901094-3 SPACER, FEEDER

6-11111

1-1752354-4 STANDOFF,HOLD-DOWN

-11111

1976053-6 LOCATER BLOCK,TERMINAL

1901094-3

198

1-1752354-4

180

1976053-6

179

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

APPLICATOR DATA

-11111

8-22280-7

1752353-2

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

8-22280-7_SIMP

176

1752353-2

175

CRIMP

SIZE

TYPE

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

WIRE 1.57 mm [.062]

INSUL 1.57 mm [.062]

----2-

-11111

21045-3

994969-1

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

21045-3

172

994969-1_GATD

166

APPLICATOR INSTRUCTIONS

408-10389

- REF REF REF REF REF

----1-

994970-2

240638-1

COUNTER, MAGNETIC

SPRING, FEED FINGER

COUNTER_994970

164

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

TERMINAL DATA:

TERMINAL NAME:

SUMITOMO TERMINAL

TERMINAL

SUMITOMO CRIMP SPECIFICATION

TERMINAL DATA:

TERMINAL NAME:

SUMITOMO TERMINAL

TERMINAL

SUMITOMO CRIMP SPECIFICATION

- - REF REF - -

--11--

- - REF REF - -

SEE NOTE 4

1633743-1

2119944-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2119944-1

117

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

14 - 1 1 1 1 1

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

4.00-4.50 mm [.157-.177 IN]

n 1.35-1.70 mm [.053-.067 IN]

TERMINAL

NEWS03300029 Rev 23-Dec-10

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

4.00-4.50 mm [.157-.177 IN]

n 1.35-1.70 mm [.053-.067 IN]

TERMINAL

NEWS03300029 Rev 23-Dec-10-

APPLICATION

SPECIFICATION

TERMINALS APPLIED

-11111

-1--11

-22222

455888-6

2119956-1

2119791-6

2119943-1

2119740-1

2168078-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

455888-6

2119956-1

2119791-6

2119943-1

2119740-1

2168078-1

TE TERMINAL

C1__DWG_PN_1_0

SUMITOMO TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

SUMITOMO TERMINAL

C1__DWG_PN_4_0

TE TERMINAL

C2__DWG_PN_1_0

SUMITOMO TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

SUMITOMO TERMINAL

C2__DWG_PN_4_0

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

1949973-1

C1__DWG_PN_1_1

8100-4030

C1__DWG_PN_2_1

C1__DWG_PN_3_1

1832368-1

C2__DWG_PN_1_1

8100-4027

C2__DWG_PN_2_1

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

WIRE

SIZE

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.00+/-0.05 [.039+/-.002] W1__DWG_WGAUGE_1

0.90+/-0.05 [.035+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.0

W1__DWG_CRIMP_HT_2

9.1

W1__FA_SETTING_1

W1__FA_SETTING_2

WIRE

SIZE

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W2__DWG_WGAUGE_1

1.05+/-0.05 [.041+/-.002] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

9.6

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

10.3

W2__FA_SETTING_2

-44444

-11111

----12

-----1

2168400-1

1-5018030-0

2-1901681-3

18023-9

2119652-1

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

2168400-1

1-5018030-0

2-1901681-3

18023-9

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

*WARNING

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

6- 1 1 1 1 1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266618 -4

2266618 -5

2266618 -6

7- 1 - 1 1 1

-11111

-22222

-11111

2119092-1

1752356-3

2079383-5

2161328-1

1320908-6

2119959-1

1320928-2

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

2119092-1

1752356-3

2079383-5

2161328

1320908-6

2119959-1

1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

& 180.

-11111

-22222

-11111

11 1 - 1 1 1 1 1

-11111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

1- 1 1111

1-356885-4

2119805-1

STOP, SHEAR

SHEAR HOLDER, FRONT

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

--1---

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1- 1 1111

1111111

------

1803095-3

8-1633932-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1803095-3

8-1633932-1

ITEM_7

ITEM_6

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

----1-

1803259-1 BUSHING, FLANGED

1803259-1

249

-11111

1-2119757-0 DEPRESSOR, SHEAR

1-2119757-0

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

----1-

-1-111

2119641-1

2119798-1

FEED CAM, AIR FEED

DETENT PIN

2119641-1

248

2119798-1

247

-11111

11 1 1 1 1 1

238011-4

5-1803017-6

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F

238011-4

5-1803017-6

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

-1-111

--1---

-77 -7 -6 -5 -2 -1

1-22279-3

2119758-1

PART NO

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

DESCRIPTION

1-22279-3_SIMP

246

2119758

245

ITEM

------

11 1 1 1 1 1

-77 -7 -6 -5 -2 -1

3-1333281-7

PART NO

CRIMPER, WIRE PREMIUM

DESCRIPTION

ITEM_2

3-1333281-7

ITEM A

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 CUT TO LENGTH AT ASSEMBLY.

14 TERMINAL LUBRICANT RECOMMENDED.

4.80 .

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

J.HOU

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

19DEC2014

19DEC2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266618

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷