C-2266480 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2266480 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266480 -2

2266480 -5

2266480 -6

2266480 -7

7- 2266480 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.25 mm [.167]

INSUL 5.08 mm [.200]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: G & H TERMINAL

TERMINAL NAME: G & H TERMINAL

WIRE STRIP LENGTH

6.20-6.80 mm [.244-.268 IN]

TERMINAL

APPLICATION

C SPECIFICATION

LEAR SPEC 25612

TERMINALS APPLIED 10

TE TERMINAL

1572672-1

C1__DWG_PN_1_0

G & H TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25612.306.421

C1__DWG_PN_2_1

LEAR CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 3.40-4.30 mm [.134-.169 IN]

Rev 2

TE TERMINAL

C1__DWG_PN_3_0

G & H TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

6.00mm2

4.00mm2

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 2.90+0.10/-0.05 [.114+0.004/-.002]

W1__DWG_WGAUGE_2 2.50+0.10/-0.05 [.098+0.004/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.0

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266480 -4

2266480 -5

2266480 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMIANL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

2.90 .

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

8- 2266480 -5

1901094-3

8- 2266480 -4

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-2222

-1111

--1--

-1111

-1-11

----1

-77 -7 -6 -5 -2

1-2168083-1

1-1633782-0

2119957-2

1803078-2

8-21084-0

2119640-1

2079988-1

PART NO

SCR, SKT HD CAP, RoHS, M3 X 6

FENCE

APPLICATOR SHIM PACK

SPACER, PRECISION

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

1-2168083-1

268

1-1633782-0

267

2119957-2

260

1803078-2

259

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

DEVELOPMENT

RELEASED

REVISIONS

DESCRIPTION

DATE

25SEP2014

05DEC2014

DWN

APVD

XZ UG

JH GB

----1

-1-11

--1--

-1111

6- 1 1 1 1

-1111

--22-

----1

--11-

----2

-1111

- REF REF REF REF

----1

- - REF REF -

--11-

-1111

- - REF REF -

-1111

-2222

-1111

-1--1

-2222

-1-11

6- 3 -33

-2222

-1111

----1

-4444

-2222

-1111

----1

-1111

-1-11

-1111

-1-11

-1111

6- 1 1 1 1

-1-11

-1111

-2222

-1111

1- 1 111

-1111

1 -1111

1 11111

-1111

-----

-1111

1 1 1 111

-1111

1 1 1 111

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-3

2079764-1

2119083-1

7-18023-7

2168400-6

2063440-2

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

2119944-1

1490899-5

1-2168083-3

2168083-6

318563-1

1-455888-6

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1-1338683-1

2168400-1

2168083-8

5018030-1

1-811242-0

690753-2

18023-9

2119656-9

2161311-1

1-2079383-5

2119645-1

2119957-1

2119644-3

2119085-1

2119092-1

4-1752356-5

2-1901086-1

455888-3

22283-1

356835-1

240792-1

980371-4

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-3

2119805-1

454276-5

1-1803171-5

240641-5

1-2119757-2

238011-2

8-1633961-8

455888-5

7-1633738-8

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

GUIDE, FRONT STRIP

SCR, SKT HD CAP, RoHS, M3 X 16

SCR, SKT HD CAP, RoHS, M5 X 65

GUARD, FRONT CHIP

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-3

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2063440-2

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

SIMP_1-22281-8

121

2119944-1

117

1490899-5

1-2168083-3

2168083-6

318563-1

1-455888-6

2119956-1

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1-1338683-1

2168400-1

2168083-8

5018030-1

1-811242-0

690753-2

18023-9

2119656-9

2161311

1-2079383-5

2119645

2119957-1

2119644-3

2119085

2119092-1

4-1752356-5

2-1901086-1

455888-3

SIMP_22283-1

356835-1

240792-1

980371-4

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-3

2119805-1

454276-5

1-1803171-5

240641-5

ITEM_6

1-2119757-2

238011-2

8-1633961-8

455888-5

7-1633738-8

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

X.ZHAO

CHK

T.ELBIN

APVD

U.GUO

PRODUCT SPEC

25SEP2014

25SEP2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266480

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷