C-2266406 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266406 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266406 -1

2266406 -2

2266406 -5

2266406 -6

2266406 -7

7- 2266406 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266406 -5

8- 2266406 -4

5-18022-5

8- 2266406 -5

8- 2266406 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE

STABILIZER

INSULATION

1.07 mm [.042]

1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: CONTACT SHORT, VERSION II MINI AMP-IN

WIRE STRIP LENGTH

3.95-4.45 mm [.156-.175 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-37004

INSULATION DIAMETER RANGE

n 1.52mm MAX [.060 IN MAX]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

444082-2

C1__DWG_PN_1_1

STABILIZER

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

WIRE

SIZE

22 AWG

24 AWG

26 AWG

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 0.94+0.025/-0.05 [.037+.001/-.002]

W1__DWG_WGAUGE_2 0.74+0.025/-0.05 [.029+.001/-.002]

W1__DWG_WGAUGE_3 0.74+0.025/-0.05 [.029+.001/-.002]

WIRE CRIMPER

PART NUMBER

W1__DWG_CRIMP_HT_1

6-1633730-5

W1__DWG_CRIMP_HT_2

W1__DWG_CRIMP_HT_3

6-1633730-6

STABLIZER CRIMPER

HEIGHT mm [INCH]

0.94+0.025/-0.05 [.037+.001/-.002]

STABILIZER

CRIMPER

PART NUMBER

CRIMP HEIGHT

REFERENCE SETTING

6-1633730-4

5.8

W1__FA_SETTING_1

5.6

W1__FA_SETTING_2

5.5

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266406 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266406 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266406 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266406 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.86 .

13 ITEM 1 TO BE USED WITH 22 AWG ONLY. ITEM TO BE SHIPPED

WITH APPLICATOR.

14 ITEM 253 TO BE USED WITH 24

TO BE SET UP WITH THIS ITEM.

& 26 AWG ONLY. APPLICATOR

15 POSITION ITEM 19 IN FRONT OF ITEM 3.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

14 1 1 1 1 1 1 1

-1-111

----1-

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

6-1633730-6

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

PART NO

APPLICATOR SHIM PACK

CRIMPER, WIRE

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

2119957-2

260

6-1633730-6

253

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

05SEP2014

DWN

APVD

BH GB

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-11111

2119082-1 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-1

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

-11111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

----1-

2119580-1

2063440-1

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

2119580-1

239 D

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

11 1 1 1 1 1

----2-

6-1633730-4

21045-3

CRIMPER, WIRE

RING, RETAIN, EXTERN, 3/16 CRESCENT

6-1633730-4

178

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

455888-1

SPACER, CRIMPER

455888-1

120

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-4

SPACER, CRIMPER

455888-4

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5

1338685-1

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

5-18022-5

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

-22222

2119085-1

2168083-1

FA HEAD, ATLANTIC STYLE

SCR, SKT HD CAP, RoHS, M3 X 8.0

2119085

2168083-1

-1-111

2119092-1 BOLT, ADJUSTMENT

2119092-1

-11111

469465-4

STOP, WIRE

469465-4

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-2 SPACER, STRIP GUIDE

1320908-2

-11111

2119959-3 ASSEMBLY, STRIP GUIDE

2119959-3

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

356835-1

240792-5

LEVER, DRAG RELEASE

DRAG, TERMINAL

356835-1

240792-5

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-22222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

15 - 1 1 1 1 1

-22222

2119533-3

22281-8

STRIPPER, SIDE FEED

SPRING, COMPRESSION

2119533-3

SIMP_22281-8

-22222

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

1- 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1111

1111111

------

1803095-1

1803180-1

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1803095-1

1803180-1

ITEM_7

------

ITEM_6

-11111

2119757-4 DEPRESSOR, SHEAR

2119757-4

-11111

2-238011-5 BLOCK, CRIMPER SPACER

2-238011-5

11 1 1 1 1 1

-11111

6-1633962-6

455888-4

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

6-1633962-6

455888-4

13 1 1 1 1 1 1 1

6-1633730-5 CRIMPER, WIRE

6-1633730-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

L.GROSS

CHK

T.ELBIN

APVD

D.STOUGH

PRODUCT SPEC

09JUL2014

09JUL2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266406

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷