C-2266361 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266361 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266361 -2

2266361 -5

2266361 -6

2266361 -7

7- 2266361 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 4.70 mm [.185]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: FCI TERMINAL

FCI CRIMP SPECIFICATION

TERMINAL NAME: DCS-1 9.5 FEMALE TERMINAL

WIRE STRIP LENGTH

7.50-8.50 mm [.295-.335 IN]

TERMINAL

APPLICATION

C SPECIFICATION

90840500 Rev F

INSULATION DIAMETER RANGE

n 2.70-4.40 mm [.106-.173 IN]

TERMINALS APPLIED 10

TE TERMINAL

2113172-1

1-2113172-2

C1__DWG_PN_1_0

FCI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

60070251

C1__DWG_PN_2_1

C1__DWG_PN_1_2

60070252

C1__DWG_PN_2_2

TE TERMINAL

1-2113172-6

1-2113172-7

C1__DWG_PN_3_0

FCI TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

60070151

C1__DWG_PN_4_1

C1__DWG_PN_3_2

60070152

C1__DWG_PN_4_2

WIRE

SIZE

4.00mm2

2.50mm2

CRIMP HEIGHT

mm [INCH]

2.65+/-0.05 [.104+/-.002] W1__DWG_WGAUGE_1

2.40+/-0.05 [.094+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.3

W1__DWG_CRIMP_HT_2

9.4

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266361 -4

2266361 -5

2266361 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

& 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.15 .

& 180.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266361 -5

8- 2266361 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1111

-1-11

----1

-1-11

--1--

-1111

6- 1 1 1 1

-1111

-77 -7 -6 -5 -2

2119957-2

1803078-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-5

2079764-1

2119083-1

7-18023-7

PART NO

APPLICATOR SHIM PACK

SPACER, PRECISION

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

DESCRIPTION

2119957-2

260

1803078-2

259

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-5

244

2079764

243

2119083

242

7-18023-7

241

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

19JUL2014

DWN

APVD

BH BH

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1

2063440-2 AIR FEED MODULE

2063440-2

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

----1

994970-2

240638-1

COUNTER, MAGNETIC

SPRING, FEED FINGER

COUNTER_994970

164

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-2222

2-18032-5 SCR, SET, FLT POINT M5 X 20.0

2-18032-5

-1111

1-455888-0 SPACER, CRIMPER

1-455888-0

-2222

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

-1111

1803096-1 EXTENSION PLATE

1803096-1

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338683-8 FEED PAWL

1338683-8

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-1111

5018030-1

811242-5

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

5018030-1

811242-5

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----

2119652-1 FEED CAM, PRE FEED

2119652

-----

2119653-1 FEED CAM, POST FEED

2119653

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-5 RAM WASHER, PRECISION

2119644-5

-1111

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

6- 1 - 1 1

-1111

2119092-1

3-1752356-3

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119092-1

3-1752356-3

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-4444

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-1111

2119959-3 ASSEMBLY, STRIP GUIDE

2119959-3

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-2222

22281-8

SPRING, COMPRESSION

SIMP_22281-8

-1111

356835-1

240792-1

LEVER, DRAG RELEASE

DRAG, TERMINAL

356835-1

240792-1

-1111

1320928-4 STRIP GUIDE

1320928-4

-1111

2-690438-2 FRONT STRIP GUIDE

2-690438-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

-1111

318563-1

GUARD, FRONT CHIP

318563-1

-1111

1633782-4 FENCE

1633782-4

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1

11 1 1 1 1

-----

454276-5

1633925-6

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

454276-5

1633925-6

ITEM_7

-----

ITEM_6

-1111

1-2119757-2 DEPRESSOR, SHEAR

1-2119757-2

-1111

238011-1

BLOCK, CRIMPER SPACER

238011-1

11 1 1 1 1

-1111

4-2119785-5

1-455888-5

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

4-2119785-5

1-455888-5

11 1 1 1 1

456410-5

CRIMPER, WIRE PREMIUM

456410-5

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

01JUL2014

BOB HIGMAN

CHK

G.BAILEY

01JUL2014

APVD

01JUL2014 NAME

D.STOUGH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266361

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷