C-2266315 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266315 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266315 -2

2266315 -5

2266315 -6

2266315 -7

7- 2266315 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.56 mm [.140]

INSUL 5.59 mm [.220]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING & SPADE

WIRE STRIP LENGTH

4.98-5.36 mm [.196-.211 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2084

TERMINALS APPLIED

10 13

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

61867-2

C1__DWG_PN_1_1

61863-2

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.03-2.92 mm [.080-.115 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

61857-2

C1__DWG_PN_3_1

WIRE

SIZE

14 AWG

16 AWG

18 AWG

CRIMP HEIGHT

mm [INCH]

2.41+/-0.05 [.095+/-.002] W1__DWG_WGAUGE_1

2.24+/-0.05 [.088+/-.002] W1__DWG_WGAUGE_2

2.13+/-0.05 [.084+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.9

W1__DWG_CRIMP_HT_2

10.7

W1__DWG_CRIMP_HT_3

11.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266315 -4

2266315 -5

2266315 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.39 .

13 FEED FOR TERMINAL 61867

& 61863 IS 23.11 [.910 IN].

FEED FOR TERMINAL 61857 IS 17.98 [.708 IN].

FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2266315 -5

8- 2266315 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

27AUG2014

DWN

APVD

RK GB

--1--

2119957-2 APPLICATOR SHIM PACK

-1111

1803078-4 SPACER, PRECISION

-1-11

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

----1

2119640-1 PUSH ROD, AIR FEED

----1

2079988-1 BUSHING, LCH5-12, MISUMI

----1

2119641-1 FEED CAM, AIR FEED

-1-11

2119798-1 DETENT PIN

-1-11

1-22279-3 SPRING, COMPRESSION

--1--

2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ

-1111

2119082-2 CAM, SNAIL, INSULATION ADJUSTMENT

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

6 - 1 111

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

----1

2063440-2 AIR FEED MODULE

--11-

2119740-2 TAG,IDENTIFICATION

--11-

1901094-3 SPACER, FEEDER

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

----1

240638-1

SPRING, FEED FINGER

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

----1

2119799-1 HOLDER,FEED FINGER, AF

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

--11-

1633743-1 SERVO FEED LATCH ASM

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

-1111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

-1111

1-455888-0 SPACER, CRIMPER

-1111

2119956-1 DOCUMENTATION PACKAGE

-1--1

2119740-1 TAG,IDENTIFICATION

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

6-3-33

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

----1

1338685-1 PAWL, FEED

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

-2222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

-1111

811242-5

BUMPER, HOLD DOWN

-1111

690753-2

SPACER, TONKER

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

-1-11

2119957-1 APPLICATOR SHIM PACK

-1111

2119644-3 RAM WASHER, PRECISION

6-1111

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

-1111

1752356-1 SUPPORT, TERMINAL

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

-1111

1-1320908-2 SPACER, STRIP GUIDE

-1111

2119959-1 ASSEMBLY, STRIP GUIDE

-1111

455888-3

SPACER, CRIMPER

-1111

1320928-6 STRIP GUIDE

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

-2222

1-18028-2 WASHER, FLAT, REG M4

-1111

2119533-1 STRIPPER, SIDE FEED

1 -1111

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

-1111

1-356885-4 STOP, SHEAR

1 -1111

2119805-1 SHEAR HOLDER, FRONT

1 -1111

318707-1

FLOATING SHEAR, FRONT

11111

-----

1633137-7

ANVIL, COMBINATION .140

-----

-1111

1-2119757-2 DEPRESSOR, SHEAR

-1111

4-238011-5 BLOCK, CRIMPER SPACER

1 11111

4-1803016-1 CRIMPER, INSULATION F

-1111

1-455888-0 SPACER, CRIMPER

1 11111

2-456411-2 CRIMPER, WIRE PREMIUM

2119957-2

260

1803078-4

259

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-2

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2063440-2

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2119944-1

117

2119955-1

113

1-455888-0

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-2168083-0

5018030-1

811242-5

690753-2

18023-9

2119656-9

2161311

1-2079383-5

2119645

2119957-1

2119644-3

2119085

2119092-1

1752356-1

2079383-5

2161328

1-1320908-2

2119959-1

455888-3

1320928-6

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

1633137-7

ITEM_7

ITEM_6

1-2119757-2

4-238011-5

4-1803016-1

1-455888-0

2-456411-2

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

03JUN2014

03JUN2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266315

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷