C-2266294 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2266294 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-013173

REVISIONS

DESCRIPTION

DATE

14SEP2016

DWN

APVD

MR TE

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2266294 -1

2266294 -2

2266294 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266294 -5

8- 2266294 -4

5-18022-5

8- 2266294 -5

8- 2266294 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-3

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-3

244

2079764

2266294 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2119083

4 LATCH PLATE 12

6- 1 1111

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

2266294 -7

FINE CRIMP HEIGHT ADJUST

NONE

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

7- 2266294 -7

CRIMP TOOLING KIT

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

APPLICATOR DATA

CRIMP

SIZE

TYPE

----1-

--11--

2063440-1

2119740-2

1901094-3

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

2063440-1

238

2119740-2

213

1901094-3

198

WIRE 2.29 mm [.090]

INSUL 3.90 mm [.154]

APPLICATOR INSTRUCTIONS

408-10389

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

21045-3

994969-1

994970-2

240638-1

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

4.00-5.00 mm [.157-.197 IN]

TERMINAL

APPLICATION

SPECIFICATION

YAZAKI SPEC Rev -

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 1.40-1.90 mm [.055-.075 IN]

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

4.00-5.00 mm [.157-.197 IN]

TERMINAL

APPLICATION

SPECIFICATION

YAZAKI SPEC Rev -

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 1.40-1.90 mm [.055-.075 IN]

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

4.00-5.00 mm [.157-.197 IN]

TERMINAL

NONE

APPLICATION

SPECIFICATION

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 1.40-1.90 mm [.055-.075 IN]

- - REF REF - -

--11--

- - REF REF - -

-11111

-1--11

-22222

-1-111

SEE NOTE 4

1633743-1

2119944-1

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2119944-1

117

455888-5

2119956-1

2119740-1

2168078-1

2119793

TE TERMINAL

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

YAZAKI SEAL

C1__DWG_PN_4_0

1949469-1

C1__DWG_PN_1_1

7114-4026

C1__DWG_PN_2_1

1572973-3

C1__DWG_PN_3_1

7114-3646

C1__DWG_PN_4_1

1949469-2

C1__DWG_PN_1_2

7114-1461

C1__DWG_PN_2_2

1572973-4

C1__DWG_PN_3_2

7114-3648

C1__DWG_PN_4_2

1949469-3

C1__DWG_PN_1_3

7114-4029-08

C1__DWG_PN_2_3

1949770-1

C1__DWG_PN_3_3

7157-7812

C1__DWG_PN_4_3

1949770-2

C1__DWG_PN_3_4

7157-3821

C1__DWG_PN_4_4

1949770-3

C1__DWG_PN_3_5

7157-7811-80

C1__DWG_PN_4_5

TE TERMINAL

1572416-1

1572939-1

1572416-2

C2__DWG_PN_1_0

YAZAKI TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

7116-4026

C2__DWG_PN_2_1

C2__DWG_PN_1_2

7116-1461

C2__DWG_PN_2_2

C2__DWG_PN_1_3

7116-4029-08

C2__DWG_PN_2_3

TE SEAL

1572421-2

1572421-3

1572421-4

1572460-1

1572422-1

C2__DWG_PN_3_0

YAZAKI SEAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

7158-3231-60

C2__DWG_PN_4_1

C2__DWG_PN_3_2

7158-3007-10

C2__DWG_PN_4_2

C2__DWG_PN_3_3

7158-3231-60

C2__DWG_PN_4_3

C2__DWG_PN_3_4

7158-3006-90

C2__DWG_PN_4_4

C2__DWG_PN_3_5

7158-3008-80

C2__DWG_PN_4_5

TE TERMINAL

1949469-1

C3__DWG_PN_1_0

YAZAKI TERMINAL

C3__DWG_PN_2_0

C3__DWG_PN_1_1

7114-4026

C3__DWG_PN_2_1

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

TE SEAL

C3__DWG_PN_3_0

YAZAKI SEAL

C3__DWG_PN_4_0

CRIMP HEIGHT

REFERENCE SETTING

6- 3 - 3 3 3

-11111

----11

14 - 1 1 1 1 1

----11

-44444

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

1949770-4

C1__DWG_PN_3_6

7157-3924-80

C1__DWG_PN_4_6

1572420-1

C2__DWG_PN_3_6

7158-3004-40

C2__DWG_PN_4_6

0.50mm2

1.05+/-0.05 [.041+/-.002] W3__DWG_WGAUGE_1

W3__DWG_CRIMP_HT_1

6.3

W3__FA_SETTING_1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

1949770-5

1949770-6

1949770-7

286682-1

1572973-1

1572421-1

C1__DWG_PN_3_7

7157-3857-60

C1__DWG_PN_3_8

7157-3926-60

C1__DWG_PN_3_9

7157-3928-10

C1__DWG_PN_3_10

7157-7899-90

C1__DWG_PN_3_11

7157-3648

C1__DWG_PN_3_12

7158-3003-90

C1__DWG_PN_4_7

C1__DWG_PN_4_8

C1__DWG_PN_4_9

WIRE

C1__DWG_PN_4_10

SIZE

C1__DWG_PN_4_11

1.25mm2

C1__DWG_PN_4_12

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W2__DWG_WGAUGE_1

1.00mm2

1.15+/-0.05 [.045+/-.002] W2__DWG_WGAUGE_2

0.75mm OR 0.85mm

1.10+/-0.05 [.043+/-.002] W2__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.4

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

6.9

W2__FA_SETTING_2

W2__DWG_CRIMP_HT_3

7.4

W2__FA_SETTING_3

-11111

----12

-----1

-11111

-1-111

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

5018030-1

811242-5

690753-2

18023-9

2119652

2119653

2119656-9

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

WIRE

SIZE

1.25mm2

0.75mm OR 0.85mm

CRIMP HEIGHT

mm [INCH]

1.35+/-0.05 [.053+/-.002] W1__DWG_WGAUGE_1

1.25+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_2

1 RECOMMENDED SPARE PARTS

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.9

W1__FA_SETTING_2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1-1752356-7

2079383-5

2161328-1

1-1320908-2

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

1-1752356-7

2079383-5

2161328

1-1320908-2

2 GREASE BEARING SURFACES LIGHTLY

-11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266294 -4

2266294 -5

2266294 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

THE

TERMINAL MANUFACTURER'S SPECIFICATIONS.

TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL

WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDAATNEDDAPPROVED APPLICATIONS,

AS STATED WITHIN THE MANUFACTURER'S APPLICATION SPECIFICATIOINNCSL,UDING BUT NOT LIMITED TO

IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICUPULARRPOSE. AS SUCH, IT IS

HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION

TO ASSESS

PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM

TERMINAL

MANUFACTURER FOR THIS CUSTOM REQUIREMENT.

-11111

-22222

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1111

1111111

------

-11111

455888-3

1320928-6

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

1-1633921-2

2119781-1

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

455888-3

1320928-6

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

1-1633921-2

ITEM_7

ITEM_6

2119781-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.60 .

12 - - 1 - - -

7- 1 - 1 1 1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

238011-4

3-1803018-8

1-455888-1

4-456406-7

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

238011-4

3-1803018-8

1-455888-1

4-456406-7

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

15MAY2014

15MAY2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266294

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷