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C-2266255 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266255 -1
A
2266255 -2
2266255 -5
A
D
2266255 -6
A
2266255 -7
A
7- 2266255 -7
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.78 mm [.070]
INSUL 4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: XENIA TERMINAL
TERMINAL NAME: TERMINAL
WIRE STRIP LENGTH
3.27-4.03 mm [.129-.159 IN]
TERMINAL
NONE
APPLICATION
C SPECIFICATION
-
TERMINALS APPLIED
TE TERMINAL
2113446-1
C1__DWG_PN_1_0
XENIA TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
938746-18
C1__DWG_PN_2_1
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n 2.4mm MAX [.094 IN MAX]
-
-
-
-
TE SEAL
2113447-1
C1__DWG_PN_3_0
XENIA SEAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
949600-85
C1__DWG_PN_4_1
WIRE
SIZE
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.6
9
W1__FA_SETTING_1
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266255 -4
2266255 -4
2266255 -5
2266255 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
A
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.55 .
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
15 CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
& 242.
5
4
3
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338683-8
-
-
1338683-8
-
-
1338683-8
1338683-8
-
-
-
-
5-18022-5
8- 2266255 -5
8- 2266255 -4
5-18022-5
8- 2266255 -5
8- 2266255 -4
5-18022-5
5-18022-5
-
-
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
2119799-1
-
-
-
-
-
-
2119799-1
-
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1---
-1-111
----1-
----1-
----1-
-1-111
-1-111
--1---
-11111
-11111
6- 1 1 1 1 1
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-2
2079764-1
2119083-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-2
244
-
1
2079764
243
-
1
2119083
242
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
1
A
DEVELOPMENT
RELEASED
REVISIONS
DESCRIPTION
1
DATE
11APR2014
08MAY2014
DWN
APVD
YY UG
YY UG
-11111
--22--
-----1
----1-
-11111
--11--
--11--
----2-
-11111
- REF REF REF REF REF
----1-
----1-
----1-
- - REF REF - -
--11--
-11111
- - REF REF - -
-11111
-22222
-11111
-11111
-11111
-11111
-1--11
-22222
-1-111
6- 3 -333
-22222
-11111
----11
----11
-22222
15 - 2 2 2 2 2
-11111
-11111
-11111
----12
-----1
-----1
-11111
-1-111
-11111
-1-111
-1-111
-11111
6- 1 1 1 1 1
-1-111
-22222
-11111
-22222
-11111
-11111
-11111
-11111
-11111
-11111
-11111
-11111
-22222
-11111
1- 1 1 1 1 1
-11111
-11111
1- - ----
1- - ----
1111111
------
-11111
------
-11111
11 1 1 1 1 1
-11111
11 1 1 1 1 1
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
2119944-1
1-690438-0
2168083-1
2168083-6
455888-6
7-240641-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338683-3
2168400-1
1-2168083-2
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2168083-1
1901091-7
22283-1
356835-1
240792-3
2-189124-6
980371-4
2168083-2
1-18028-2
2119533-1
690463-1
1-2168083-1
2-690464-0
2119862-1
2119806-1
3-22280-3
-
-
2-1633919-4
-
690468-1
-
238009-8
1-1633965-4
1-455888-2
2-456404-5
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
SPACER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, SKT HD CAP, RoHS, M3 X 8.0
PLATE, REAR STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
GUIDE, FRONT STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
FLOATING SHEAR, REAR
SCR, SKT HD CAP, RoHS, M3 X 6
SHEAR PLATE, REAR
SHEAR HOLDER, REAR
INSERT, SHEAR
SPRING, COMPRESSION
-
-
ANVIL, COMBINATION
-
DEPRESSOR SHEAR, REAR
-
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-1
238
-
1
356885-4
237
-
1
2119740-2
213
..
1
1901094-3
198
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
..
1
1633743-1
133
-
1
SIMP_1-22281-8
121
-
1
2119944-1
117
-
1
1-690438-0
96
-
2
2168083-1
95
-
1
2168083-6
93
-
1
455888-6
82
-
1
7-240641-1
81
-
1
2119956-1
71
-
1
2119740-1
67
-
2
2168078-1
66
-
1
2119793
63
-
3
992763-5
62
-
2
2-18032-5
61
-
1
2079383-4
60
-
1
5-18022-5
59
-
1
1338683-3
56
-
2
2168400-1
54
-
2
1-2168083-2
53
-
1
5018030-1
52
-
1
811242-5_OLD
51
-
1
690753-2
50
-
3
18023-9
49
-
1
2119652
48
-
1
2119653
47
-
1
2119656-9
46
-
1
2119370
44
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
1-2119644-2
38
-
1
2119085
37
-
1
2119092-1
35
-
2
2168083-1
33
-
1
1901091-7
29
-
2
SIMP_22283-1
27
-
1
356835-1
26
-
1
240792-3
25
-
1
2-189124-6
24
-
1
980371-4
23
-
1
2168083-2
21
-
1
1-18028-2
20
-
1
2119533
19
-
1
690463-1
17
-
2
1-2168083-1
16
-
1
2-690464-0
15
-
1
2119862
14
-
1
2119806
13
-
1
SIMP_3-22280-3
12
..
1
ITEM_10
10
..
1
ITEM_9
9
-
1
2-1633919-4
8
..
1
ITEM_7
7
-
1
690468-1
6
..
1
ITEM_5
5
-
1
238009-8
4
-
1
1-1633965-4
3
-
1
1-455888-2
2
-
1
2-456404-5
1
D
C
B
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
Y.YIN
CHK
G.BAILEY
APVD
U.GUO
PRODUCT SPEC
11APR2014
11APR2014
11APR2014 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266255
SCALE
SHEET
1:2
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION