C-2266232 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266232 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266232 -1

2266232 -2

2266232 -5

2266232 -6

2266232 -7

7- 2266232 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-2

5-18022-5

8- 2266232 -5

8- 2266232 -4

5-18022-5

8- 2266232 -5

8- 2266232 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.69 mm [.106]

INSUL 4.83 mm [.190]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 2.8 SYSTEM SEALED CONNECTOR

WIRE STRIP LENGTH

5.00-5.50 mm [.197-.217 IN]

TERMINAL

APPLICATION

C SPECIFICATION

YPES 72-WT10-1732-1

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

1949063-1

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

7116-4152-02

C1__DWG_PN_2_1

TE SEAL

1572716-3

2137609-1

1572716-4

C1__DWG_PN_3_0

YAZAKI SEAL

C1__DWG_PN_4_0

CABLE DIAMETER

C1__DWG_PN_3_1

15324980

C1__DWG_PN_4_1

C1__DWG_PN_3_2

7158-3113-40

C1__DWG_PN_4_2

AE WIRING SEAL

C1__DWG_PN_4_3

024625A

C1__DWG_PN_4_4

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_1

1.60+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_2

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.8

W1__FA_SETTING_3

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 2.8 SYSTEM SEALED CONNECTOR

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.00-5.50 mm [.197-.217 IN]

TERMINAL

YPES 72-WT0G-472

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

1572463-1

C2__DWG_PN_1_0

YAZAKI TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

7114-4152-02

C2__DWG_PN_2_1

TE SEAL

1572716-3

2137609-1

1572716-4

C2__DWG_PN_3_0

TE SEAL

C2__DWG_PN_4_0

CABLE DIAMETER

C2__DWG_PN_3_1

15324980

C2__DWG_PN_4_1

C1__DWG_PN_4_0

C2__DWG_PN_3_2

7158-3113-40

C2__DWG_PN_4_2

C1__DWG_PN_4_1

C2__DWG_PN_3_4

AE WIRING SEAL

C2__DWG_PN_4_3

C1__DWG_PN_4_2

024625A

C1__DWG_PN_4_3

C1__DWG_PN_4_4

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_1

1.60+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_2

1.45+/-0.05 [.057+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.4

W1__DWG_CRIMP_HT_2

7.7

W1__DWG_CRIMP_HT_3

9.1

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266232 -4

2266232 -5

2266232 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

4.00 .

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

--1---

-11111

-1-111

----1-

-77 -7 -6 -5 -2 -1

455888-4

2119957-2

1803078-3

8-21084-0

2119640-1

2079988-1

2119641-1

PART NO

SPACER, CRIMPER

APPLICATOR SHIM PACK

SPACER, PRECISION

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DESCRIPTION

455888-4

261

2119957-2

260

1803078-3

259

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-14-014148

ECR-15-007512

ECR-15-018323

REVISIONS

DESCRIPTION

DATE

22SEP2014

14MAY2015

17DEC2015

DWN

APVD

LG GB

GH GB

JH TE

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

- - REF REF - -

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

----11

14 - 1 1 1 1 1

----11

-44444

-22222

-11111

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

-1-111

-11111

-22222

-11111

1- 1 1 1 1 1

-11111

1- 1 1111

1111111

------

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2119798-1

1-22279-3

2161314-1

2119082-4

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

2119944-1

318563-1

455888-8

2119956-1

2119791-5

2119943-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

985575-3

1338683-8

2168400-1

1-2168083-0

5018030-1

811242-5

690753-6

18023-9

2119652-1

2119653-1

2119656-9

2161311-1

1-2079383-5

2119645-1

2119957-1

1-2119644-2

2119085-1

2119092-1

1752356-1

2079383-5

2161328-1

1-1320908-0

2119959-2

455888-3

1320928-5

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

7-1633927-8

1-2119781-0

3-238011-3

4-2119784-4

1-455888-7

2-1490019-0

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

GUARD, FRONT CHIP

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 10

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-4

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2119944-1

117

318563-1

455888-8

2119956-1

2119791-5

2119943-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

985575-3

1338683-8

2168400-1

1-2168083-0

5018030-1

811242-5_OLD

690753-6

18023-9

2119652

2119653

2119656-9

2161311

1-2079383-5

2119645

2119957-1

1-2119644-2

2119085

2119092-1

1752356-1

2079383-5

2161328

1-1320908-0

2119959-2

455888-3

1320928-5

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

7-1633927-8

ITEM_7

ITEM_6

1-2119781-0

3-238011-3

4-2119784-4

1-455888-7

2-1490019-0

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

06MAR2014

07MAR2014

07MAR2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266232

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷