C-2266208 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266208 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-013834

REVISIONS

DESCRIPTION

DATE

28SEP2016

DWN

APVD

MR CT

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2266208 -1

2266208 -2

2266208 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266208 -5

8- 2266208 -4

5-18022-5

8- 2266208 -5

8- 2266208 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

2266208 -6

NON-CRIMP HEIGHT ADJUST

SERVO

----1-

2063440-1 AIR FEED MODULE

238 D

2119740-2

4 LATCH PLATE 12

--11--

2119740-2 TAG,IDENTIFICATION

213

2266208 -7

FINE CRIMP HEIGHT ADJUST

NONE

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

7- 2266208 -7

CRIMP TOOLING KIT

4-1722335-3

-11111

4-1722335-3 STRIPPER, SIDE FEED

182

1-5018030-0

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

181

APPLICATOR DATA

6- 1 1111

-11111

1-1752354-6

993111-1

5-22280-0

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

1-1752354-6

180

993111-1

177

SIMP_5-22280-0

176

CRIMP

SIZE

TYPE

-11111

1752353-3 GUIDE PIN,HOLDDOWN

1752353-3

175

WIRE 1.27 mm [.050]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10389

-11111

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

1901680-2

21045-3

994969-1

994970-2

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

TAB CONTACT 1.2 MM - SWS

----1-

- - REF REF - -

--11--

2119799-1

SEE NOTE 4

1633743-1

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

3.00-3.60 mm [.118-.142 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18464

TERMINALS APPLIED

2.60 mm MAX

- - REF REF - -

-11111

-1--11

-22222

-1-111

2119944-1

455888-4

2119956-1

2119740-1

2168078-1

2119793-1

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2119944-1

117

455888-4

2119956-1

2119740-1

2168078-1

2119793

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

1718758-1

C1__DWG_PN_1_1

2141114-3

C1__DWG_PN_2_1

967067-1

C1__DWG_PN_3_1

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

1718758-2

C1__DWG_PN_1_2

2208327-3

C1__DWG_PN_2_2

967067-2

C1__DWG_PN_3_2

1718758-3

C1__DWG_PN_1_3

963142-2

C1__DWG_PN_3_3

----11

-11111

5-18022-5

985575-3

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

5-18022-5

985575-3

WIRE

SIZE

0.35mm2

22 AWG

0.25mm2

24 AWG

CRIMP HEIGHT

mm [INCH]

0.84+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_1

0.83+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_2

0.78+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_3

0.75+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.1

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.6

W1__FA_SETTING_4

----11

-44444

-22222

-11111

----12

1338685-1

2168400-1

2168083-3

5018030-1

811242-5

690753-2

18023-9

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

1338685-1

2168400-1

2168083-3

5018030-1

811242-5

690753-2

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266208 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266208 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266208 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266208 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

15 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER TERMINATING UNIT.

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1111

7- 1 - 1 1 1

-11111

-22222

-11111

2119653-1

2-2119656-1

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-4

2119085-1

2119092-1

1752356-6

2079383-5

2161328-1

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2119653

2-2119656-1

2119370

2079383-7

2119645

2119957-1

1-2119644-4

2119085_PRE_REV_K

2119092-1

1752356-6

2079383-5

2161328

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

-11111

1-1320908-2

2119959-1

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1-1320908-2

2119959-1

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

11 1 - 1 1 1 1 1

-11111

455888-3

1320928-6

2119806-1

3-22280-3

SPACER, CRIMPER

STRIP GUIDE

INSERT, SHEAR

SPRING, COMPRESSION

455888-3

1320928-6

2119806

SIMP_3-22280-3

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

12 - - 1 - - -

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

-11111

1- 1 1111

1111111

-11111

------

-11111

1-356885-4

2119805-1

318707-1

3-1333225-9

5-240641-4

2119781-1

238011-4

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

1-356885-4

2119805-1

318707-1

3-1333225-9

5-240641-4

ITEM_6

2119781-1

238011-4

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

----1-

-1-111

2119641-1

2119798-1

1-22279-3

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

11 1 1 1 1 1

-11111

11 1 1 1 1 1

1-1633996-5

455888-9

1-1673600-0

CRIMPER, INSULATION SPECIAL

SPACER, CRIMPER

CRIMPER, WIRE

1-1633996-5

455888-9

1-1673600-0

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

INSULATION RANGE QUOTED IS THAT OF THE TERMINAL.

SEAL PN 967067-2

& 963142-2 INSULATION RANGE IS 0.9- 1.4mm.

SEAL PN 967067-1 INSULATION RANGE IS 1.4- 2.1mm.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

L.ZHANG

APVD

T.ELBIN

PRODUCT SPEC

13FEB2014

13FEB2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266208

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷