C-2266165 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266165 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2266165 -1

FINE CRIMP HEIGHT ADJUST

2266165 -2

FINE CRIMP HEIGHT ADJUST

2266165 -5

FINE CRIMP HEIGHT ADJUST

2266165 -6

NON-CRIMP HEIGHT ADJUST

2266165 -7

7- 2266165 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.83 mm [.072]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADOCK SYSTEM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.05-3.35 mm [.120-.132 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-15077

n 1.15-1.60 mm [.045-.063 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

928999-1

C1__DWG_PN_1_1

5-928999-5

C1__DWG_PN_2_1

928918-1

C1__DWG_PN_3_1

5-928918-2

C1__DWG_PN_4_1

928999-5

C1__DWG_PN_1_2

5-928999-6

C1__DWG_PN_2_2

928918-2

C1__DWG_PN_3_2

6-928918-1

C1__DWG_PN_4_2

928999-6

C1__DWG_PN_1_3

6-928999-5

C1__DWG_PN_2_3

1-928918-1

C1__DWG_PN_3_3

6-928918-2

C1__DWG_PN_4_3

1-928999-5

1801528-1

1-928918-2

6-928918-3

5-928999-1

C1__DWG_PN_1_4

1801528-2

C1__DWG_PN_2_4

5-928918-1

C1__DWG_PN_3_4

1379419-1

C1__DWG_PN_4_4

C1__DWG_PN_1_5

C1__DWG_PN_2_5

C1__DWG_PN_3_5

1379419-2

C1__DWG_PN_4_5

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266165 -5

8- 2266165 -4

5-18022-5

8- 2266165 -5

8- 2266165 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

WIRE

SIZE

0.50mm2

0.50mm2 13

0.35mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

0.83+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_1

0.79+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_2

0.74+/-0.03 [.029+/-.001] W1__DWG_WGAUGE_3

0.67+/-0.05 [.026+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.5

W1__DWG_CRIMP_HT_4

6.3

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

14 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1

REFER TO SHEET 2.

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266165 -4

2266165 -5

2266165 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

--1---

-1-111

----1-

-1-111

--1---

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

ITEM

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1.00m.

13 REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 8,NOTE 3

CONCERNING CRIMPING 0.50mm

2 WIRE.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

AMP 4805 REV 31MAR2000

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

RELEASED

ECR-15-000065

REVISIONS

DESCRIPTION

DATE

10JAN2014

07JAN2015

DWN

APVD

BH GB

YY GB

-11111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

2119083

242

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1_OLD

238

--11--

2119740-2

1901094-3

TAG,IDENTIFICATION

SPACER, FEEDER

2119740-2

213

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

455888-5

SPACER, CRIMPER

455888-5

-22222

1-2079383-0 SCR, BHSC, RoHS (M3 X 6)

1-2079383-0

-11111

1633782-2 FENCE

1633782-2

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-5 DEPRESSOR, WIRE

2119791-5

-11111

2119943-1 WASHER, SPACER

2119943-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-22222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-5 SCR, SKT HD CAP, RoHS, M4 X 6.0

2168083-5

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

1-2119644-4 RAM WASHER, PRECISION

1-2119644-4

6- 1 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-1-111

2119092-1 BOLT, ADJUSTMENT

2119092-1

-11111

1752356-6 SUPPORT, TERMINAL

1752356-6

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-6 SPACER, STRIP GUIDE

1320908-6

-11111

2119959-3

455888-3

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

2119959-3

455888-3

-22222

22283-1

SPRING, COMPRESSION

22283-1

-11111

356835-1

LEVER, DRAG RELEASE

356835-1

-11111

240792-1

DRAG, TERMINAL

240792-1

-11111

1320928-2 STRIP GUIDE

1320928-2

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

14 - 1 1 1 1 1

1- 1 1 1 1 1

-11111

2217529-1

2119806-1

3-22280-3

TERMINAL HOLD DOWN

INSERT, SHEAR

SPRING, COMPRESSION

2217529

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

-11111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

1803095-1 FLOATING SHEAR, FRONT

1803095-1

11 1 1 1 1 1

14 - 1 1 1 1 1

-11111

1-1338690-2

4-240641-2

2119757-4

ANVIL, COMBINATION .055

SPACER

DEPRESSOR, SHEAR

1-1338690-2

4-240641-2

2119757-4

-11111

238011-8

BLOCK, CRIMPER SPACER

238011-8

11 1 1 1 1 1

-11111

2119784-2

455888-1

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

2119784-2

455888-1

11 1 1 1 1 1

1-562108-5 CRIMPER, WIRE, F

1-562108-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

13JAN2014

BOB HIGMAN

CHK

G.BAILEY

13JAN2014

APVD

13JAN2014 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266165

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷