C-2266152 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266152 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-14-004853

ECR-14-018945

ECR-15-013464

REVISIONS

DESCRIPTION

DATE

04APR2014

19DEC2014

14SEP2015

DWN

APVD

RK TE

KH LG

YY UG

2266152 -1

2266152 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1338685-1

8- 2266152 -5

8- 2266152 -4

5-18022-5

8- 2266152 -5

1901094-3

2119653-1

1901094-3

2168400-6 (QUANTITY 2)

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

----1-

2063440-1 AIR FEED MODULE

--11--

2119740-2 TAG,IDENTIFICATION

2168400-6 (QUANTITY 2)

--11--

1901094-3 SPACER, FEEDER

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

993111-1

SMART APPLICATOR

2161326-1

8- 2266152 -4

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

177

2266152 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-1

2119641-1

2119799-1

2063440-1

-11111

5-22280-0

1752353-3

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

5-22280-0

176

1752353-3

175

1901680-2

2266152 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

-11111

----2-

1901680-2

21045-3

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

174

21045-3

172

994969-1_GATD

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

2266152 -7

FINE CRIMP HEIGHT ADJUST

NONE

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

7- 2266152 -7

CRIMP TOOLING KIT

----1-

240638-1

SPRING, FEED FINGER

240638

163

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.83 mm [.072]

TYPE

----1-

- - REF REF - -

--11--

-11111

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

APPLICATOR INSTRUCTIONS

408-10389

- - REF REF - -

-11111

2119944-1

1-690438-0

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

2119944-1

117

1-690438-0

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO QUADOCK SYSTEM

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-22222

-11111

15 14 - 1 1 1 1 1

-22222

2168083-1

455888-5

1-240641-3

2168083-1

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

SPACER

SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

455888-5

1-240641-3

2168083-1

3.05-3.35 mm [.120-.132 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18021

n 1.15-1.60 mm [.045-.063 IN]

-11111

1633782-2

2119956-1

2119791-5

2119943-1

FENCE

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

WASHER, SPACER

1633782-2

2119956-1

2119791-5

2119943-1

TERMINALS APPLIED

-1--11

-22222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

GROUP 1 14

GROUP 2 15

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

928999-1

C1__DWG_PN_1_1

5-928918-2

C1__DWG_PN_2_1

968220-1

C1__DWG_PN_3_1

1703296-1

C1__DWG_PN_4_1

928999-5

C1__DWG_PN_1_2

5-928918-1

C1__DWG_PN_2_2

968220-5

C1__DWG_PN_3_2

1703296-5

C1__DWG_PN_4_2

928999-6

C1__DWG_PN_1_3

6-928918-1

C1__DWG_PN_2_3

968220-6

C1__DWG_PN_3_3

1534116-1

C1__DWG_PN_4_3

5-928999-1

C1__DWG_PN_1_4

6-928918-2

C1__DWG_PN_2_4

5-968220-1

C1__DWG_PN_3_4

1534116-2

C1__DWG_PN_4_4

968893-1

C1__DWG_PN_1_5

6-928918-3

C1__DWG_PN_2_5

5-968220-5

C1__DWG_PN_3_5

5-1534116-1

C1__DWG_PN_4_5

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

-44444

-22222

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-2

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 8.0

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-2

928918-1

C1__DWG_PN_1_6

1394702-1

C1__DWG_PN_2_6

5-968220-6

C1__DWG_PN_3_6

5-1534116-2

C1__DWG_PN_4_6

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

928918-2

C1__DWG_PN_1_7

1394702-2

C1__DWG_PN_2_7

C1__DWG_PN_3_8

1241918-1

-11111

4-1722335-3 STRIPPER, SIDE FEED

4-1722335-3

1-928918-1

1-928918-2

5-928999-5

6-928999-5

C1__DWG_PN_1_8

5-1394702-1

C1__DWG_PN_1_9

5-1394702-2

5-928999-6

WIRE

SIZE

0.50mm2 13

0.35mm2

0.25mm2

CRIMP HEIGHT

mm [INCH]

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_1

0.76+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_2

0.72+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_3

C1__DWG_PN_3_9

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.6

14 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 1

FOR GROUP 1 TERMINALS. REFER TO SHEET 2.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1111

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

1-1752354-7

18023-9

2119652-1

2119653-1

2-2119656-1

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-4

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

1-1752354-7

18023-9

2119652

2119653

2-2119656-1

2119370

2079383-7

2119645

2119957-1

1-2119644-4

6- 1 1 1 1 1

-1-111

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

15 POSITION THE HOLD DOWN, ITEM 18, IN ORIENTATION 2

FOR GROUP 2 TERMINALS. REFER TO SHEET 2.

-11111

-22222

-11111

1752356-6

2079383-5

2161328-1

1320908-6

2119959-3

1-455888-0

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

1752356-6

2079383-5

2161328

1320908-6

2119959-3

1-455888-0

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266152 -4

2266152 -5

2266152 -6

16 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.

-22222

-11111

22283-1

356835-1

240792-1

1320928-2

980371-4

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

22283-1

356835-1

240792-1

1320928-2

980371-4

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

--1---

-1-111

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

15 14 - 1 1 1 1 1

1- 1 1 1 1 1

-11111

1803155-1

2119806-1

3-22280-3

1-356885-4

2119805-1

HOLD DOWN, TERMINAL

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

1803155-1

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

-1-111

--1---

-11111

2119798-1

1-22279-3

2119758-1

2119082-8

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

1- 1 1 1 1 1

11 1 1 1 1 1

15 14 - 1 1 1 1 1

-11111

1803095-1

1-1338690-2

4-240641-2

2119757-4

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .055

SPACER

DEPRESSOR, SHEAR

1803095-1

1-1338690-2

4-240641-2

2119757-4

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

-11111

6 - 1 1111

-11111

2079764-1

2119083-1

7-18023-7

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2079764

243

2119083

242

7-18023-7

241

-11111

11 1 1 1 1 1

-11111

238011-8

2119784-2

455888-1

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

238011-8

2119784-2

455888-1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1.00m.

13 REFER TO APPLICATION SPECIFICATION,114-18021,PAGE 8,NOTE 3

CONCERNING CRIMPING 0.50mm

2 WIRE.

--22--

-77 -7 -6 -5 -2 -1

2168400-6

PART NO

SHCS, LOW HEAD, RoHS, M5 X 16

DESCRIPTION

2168400-6

240

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

11 1 1 1 1 1

1-562108-5 CRIMPER, WIRE, F

1-562108-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

26DEC2013

26DEC2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266152

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷