C-2266126 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266126 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1 2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-14-008401

ECR-16-004901

ECR-16-017522

REVISIONS

DESCRIPTION

DATE

05JUN2014

05APR2016

12DEC2016

DWN

APVD

RK GB

XZ CT

RS LZ

2266126 -1

2266126 -2

2266126 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266126 -5

8- 2266126 -4

5-18022-5

8- 2266126 -5

8- 2266126 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

--1-111

---1---

--11111

6- - 1 1 1 1 1

--11111

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

2266126 -6

NON-CRIMP HEIGHT ADJUST

SERVO

---22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2119580-1

4 LATCH PLATE 12

------1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2266126 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2266126 -7

CRIMP TOOLING KIT

7-2266126-8

APPLICATOR CONVERSION KIT

-----1-

---11--

-----2-

2063440-1

2119740-2

1901094-3

21045-3

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

APPLICATOR DATA

APPLICATOR CONVERSION KITS

--11111

- - REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

CRIMP

SIZE

TYPE

PART NUMBER

INSULATION DIAMETER RANGE

-----1-

240638-1

SPRING, FEED FINGER

240638

163

WIRE 2.97 mm [.117]

INSUL 2.90 mm [.114]

APPLICATOR INSTRUCTIONS

408-10389

7-2266124-8

7-2266125-8

7-2266126-8

-----1-

- - - REF REF - -

---11--

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

--11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT PIN SIZE 12

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT SOCKET SIZE 12

--11111

2119955-1

455888-5

2119791-9

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

DEPRESSOR, WIRE

2119955-1

113

455888-5

2119791-9

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

1------

2266126

PRINT, APPLICATOR LOG SHEET

2266126_LOGSHEET

5.71-6.99 mm [.225-.275 IN]

TERMINAL

APPLICATION

C SPECIFICATION

0425-208-0000 Rev G

TERMINALS APPLIED

13 16

n 2.87-3.25 mm [.113-.128 IN]

5.71-6.99 mm [.225-.275 IN]

TERMINAL

APPLICATION

SPECIFICATION

0425-208-0000 Rev G

TERMINALS APPLIED

14 16

n 2.87-3.25 mm [.113-.128 IN]

--11111

--1--11

--22222

--1-111

6--3-333

2119956-1

2119791-9

2119740-1

2168078-1

2119793-1

992763-5

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

TE TERMINAL

C1__DWG_PN_1_0

DEUTSCH TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

DEUTSCH TERMINAL

C1__DWG_PN_4_0

TE TERMINAL

C2__DWG_PN_1_0

DEUTSCH TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

DEUTSCH TERMINAL

C2__DWG_PN_4_0

--11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

1572028-2

C1__DWG_PN_1_1

1060-12-0144

C1__DWG_PN_2_1

1572028-1

C1__DWG_PN_3_1

1060-12-0166

C1__DWG_PN_4_1

286955-2

C2__DWG_PN_1_1

1062-12-0144

C2__DWG_PN_2_1

286955-1

C2__DWG_PN_3_1

1062-12-0166

C2__DWG_PN_4_1

-----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-----11

1338685-1 PAWL, FEED

1338685-1

--44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

2-22222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

WIRE

SIZE

4.00mm2

12 AWG

3.00mm2

2.50mm2

14 AWG

2.00mm2

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 2.24+0.03/-0.05 [.088+.001/-.002]

W1__DWG_WGAUGE_2 2.03+0.03/-0.05 [.080+.001/-.002]

W1__DWG_WGAUGE_3 2.03+0.03/-0.05 [.080+.001/-.002]

W1__DWG_WGAUGE_4 1.88+0.03/-0.05 [.074+.001/-.002]

W1__DWG_WGAUGE_5 1.78+0.03/-0.05 [.070+.001/-.002]

W1__DWG_WGAUGE_6 1.78+0.03/-0.05 [.070+.001/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.9

W1__DWG_CRIMP_HT_2

7.2

W1__DWG_CRIMP_HT_3

7.4

W1__DWG_CRIMP_HT_4

8.3

W1__DWG_CRIMP_HT_5

9.7

W1__DWG_CRIMP_HT_6

9.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

W1__FA_SETTING_5

W1__FA_SETTING_6

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--11111

-----12

------1

--11111

--1-111

--11111

--1-111

1-11111

6--11111

--1-111

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653-1

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-2

2119085_PRE_REV_K

2119092-1

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266126 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266126 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266126 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266126 -6

13 14 - - 1 1 1 1 1

--22222

--11111

1752356-6

2079383-5

2161328-1

1-1320908-0

2119959-1

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1752356-6

2079383-5

2161328

1-1320908-0

2119959-1

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

--11111

1320928-6

2168083-2

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

1320928-6

2168083-2

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

--11111

1- - 1 1 1 1 1

--11111

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1- - 1 1 1 1 1

111 1 1111

--11111

-------

2119805-1

1803095-1

2-1803293-2

3-240641-7

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION DEUTSCH STYLE

SPACER

2119805-1

1803095-1

2-1803293-2

3-240641-7

ITEM_6

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

---1---

--1-111

2119957-2

8-21084-0

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

2119957-2

260

8-21084-0_GATD

252

1-11111

--11111

2119757-8

238011-2

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

2119757-8

238011-2

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.56 .

13 DIMENSION 1.27 # 0.50 [0.050 # 0.019] APPLIES TO PIN TERMINALS 1060-12-01XX.

14 DIMENSION 7.92 # 0.50 [0.312 # 0.019] APPLIES TO SOCKET TERMINALS 1062-12-01XX.

15 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND

16 TERMINAL LUBRICANT IS RECOMMENDED.

MEMORY CHIP.

-----1-

-78 -77 -7 -6 -5 -2 -1

2119640-1

2079988-1

2119641-1

PART NO

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DESCRIPTION

2119640-1

250

2079988_GATD

249

2119641-1

248

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

11 1 1 1 1 1 1

--11111

2-1803019-8

455888-4

CRIMPER, INSULATION O

SPACER, CRIMPER

2-1803019-8

455888-4

1- 1 1 1 1 1 1

4-1633713-6 CRIMPER, WIRE PREMIUM

4-1633713-6

-78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

22-Oct-13

R.KNEPPER

CHK

G.BAILEY

22-Oct-13

APVD

22-Oct-13 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266126

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷