C-2266122 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266122 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-002893

ECR-16-017661

REVISIONS

DESCRIPTION

DATE

25FEB2016

14DEC2016

DWN

APVD

MR GB

MZ JDG

PNEUMATIC FEED

2119950-1 1338685-1

5-18022-5

2119641-1 2119799-1

2063440-1

2266122 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2266122 -5 1901094-3

2168400-6 (QUANTITY 2)

SMART APPLICATOR

2161326-1

8- 2266122 -4

-----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

2266122 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

MECHANICAL FEED

2119949-1 1338685-1

5-18022-5

2119653-1

SERVO LATCH PLATE

2119951-1

8- 2266122 -5 1901094-3

2168400-6 (QUANTITY 2)

SMART APPLICATOR

2161326-1

8- 2266122 -4

--1-111

---1---

--11111

2119798-1

1-22279-3

2119758-1

2119082-9

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2266122 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-1

2119641-1

2119799-1

2063440-1

--11111

6- - 1 1 1 1 1

2079764-1

2119083-1

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

2079764

243

2119083

242

7-18023-7

2266122 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241 D

2168400-6

4 LATCH PLATE 12

---22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2266122 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2266122 -7

CRIMP TOOLING KIT

7-2266122-8

APPLICATOR CONVERSION KIT

------1

-----1-

---11--

2119580-1

2063440-1

2119740-2

1901094-3

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

APPLICATOR DATA

CRIMP

SIZE

TYPE

APPLICATOR CONVERSION KITS

PART NUMBER

INSULATION DIAMETER RANGE

----2-

-11111

- REF REF REF REF REF

21045-3

994969-1

994970-2

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

WIRE 1.88 mm [.074]

INSUL 2.29 mm [.090]

APPLICATOR INSTRUCTIONS

408-10389

7-2266121-8

7-2266122-8

7-2266123-8

-----1-

- - - REF REF - -

240638-1

3-23627-7

2119799-1

SEE NOTE 4

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

---11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

--11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT PIN SIZE 20

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT SOCKET SIZE 20

- - - REF REF - -

--11111

2119944-1

2119955-1

455888-6

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

2119944-1

117

2119955-1

113

455888-6

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

1------

2266122

PRINT, APPLICATOR LOG SHEET

2266122_LOGSHEET

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

C SPECIFICATION

0425-059-0000 Rev L

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

DEUTSCH TERMINAL

C1__DWG_PN_2_0

n 2.31-2.72 mm [.091-.107 IN]

TE TERMINAL

C1__DWG_PN_3_0

DEUTSCH TERMINAL

C1__DWG_PN_4_0

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

SPECIFICATION

0425-059-0000 Rev L

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

DEUTSCH TERMINAL

C2__DWG_PN_2_0

n 2.31-2.72 mm [.091-.107 IN]

TE TERMINAL

C2__DWG_PN_3_0

DEUTSCH TERMINAL

C2__DWG_PN_4_0

--11111

--1--11

--22222

--1-111

6- - 3 - 3 3 3

--11111

2119956-1

2119791-9

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

2079383-4

2113369-1

2113369-3

C1__DWG_PN_1_1

1060-20-0622

C1__DWG_PN_2_1

C1__DWG_PN_1_2

1060-20-0677

C1__DWG_PN_2_2

2113369-2

C1__DWG_PN_3_1

1060-20-0644

C1__DWG_PN_4_1

2113370-1

2113370-3

C2__DWG_PN_1_1

1062-20-0622

C2__DWG_PN_2_1

C2__DWG_PN_1_2

1062-20-0677

C2__DWG_PN_2_2

2113370-2

C2__DWG_PN_3_1

1062-20-0644

C2__DWG_PN_4_1

-----11

5-18022-5

1338685-1

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

5-18022-5

1338685-1

--44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

--22222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

WIRE

SIZE

2.50mm2

14 AWG

1.50mm2

16 AWG

1.00mm2

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 1.68+0.03/-0.05 [.066+.001/-.002]

W1__DWG_WGAUGE_2 1.65+0.03/-0.05 [.065+.001/-.002]

W1__DWG_WGAUGE_3 1.60+0.03/-0.05 [.063+.001/-.002]

W1__DWG_WGAUGE_4 1.55+0.03/-0.05 [.061+.001/-.002]

W1__DWG_WGAUGE_5 1.55+0.03/-0.05 [.061+.001/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.4

W1__DWG_CRIMP_HT_2

8.6

W1__DWG_CRIMP_HT_3

8.9

W1__DWG_CRIMP_HT_4

9.3

W1__DWG_CRIMP_HT_5

9.3

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

W1__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266122 -4

2266122 -5

2266122 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--11111

-----12

------1

--11111

--1-111

--11111

--1-111

--11111

6- - 1 1 1 1 1

7- - 1 - 1 1 1

--11111

--22222

--11111

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

2-1752356-0

2079383-5

2161328-1

1-1320908-0

2119959-1

1320928-2

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653-1

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-2

2119085_PRE_REV_K

2119092-1

2-1752356-0

2079383-5

2161328

1-1320908-0

2119959-1

1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

--11111

11 1 - - 1 1 1 1 1

--11111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

1--11111

1-- 1 1111

11111111

-------

2119805-1

1803095-1

1-1803293-8

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION DEUTSCH STYLE

2119805-1

1803095-1

1-1803293-8

ITEM_7

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

--11111

12 - - - 1 - - -

7- - 1 - 1 1 1

-----1-

2119791-9

2119957-2

8-21084-0

2119640-1

DEPRESSOR, WIRE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

2119791-9

286

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

-------

--11111

111 1 1111

--11111

2119757-8

238011-9

1803019-5

455888-3

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

SPACER, CRIMPER

ITEM_6

2119757-8

238011-9

1803019-5

455888-3

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.12 .

13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND

14 TERMINAL LUBRICANT IS RECOMMENDED.

MEMORY CHIP.

-----1-

-78 -77 -7 -6 -5 -2 -1

2079988-1

PART NO

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1-1 1 1111

4-1333281-8 CRIMPER, WIRE PREMIUM

4-1333281-8

-78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

29-Jan-14

R.KNEPPER

CHK

G.BAILEY

29-Jan-14

APVD

29-Jan-14 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266122

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷