C-2266118 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266118 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1 2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-002173

ECR-16-007346

ECR-16-017318

REVISIONS

DESCRIPTION

DATE

14FEB2016

20MAY2016

07DEC2016

DWN

APVD

RM GB

JH CT

MZ KZ

2266118 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2266118 -5 1901094-3

2168400-6 (QUANTITY 2)

2266118 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SMART APPLICATOR

2161326-1

8- 2266118 -4

MECHANICAL FEED

2119949-1 1338685-1

5-18022-5

2119653-1

SERVO LATCH PLATE

2119951-1

8- 2266118 -5 1901094-3

2168400-6 (QUANTITY 2)

SMART APPLICATOR

2161326-1

8- 2266118 -4

-----1-

--1-111

---1---

--11111

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2266118 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-1

2119641-1

2119799-1

2063440-1

--11111

6- - 1 1 1 1 1

2079764-1

2119083-1

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

2079764

243

2119083

242

7-18023-7

2266118 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241 D

2168400-6

4 LATCH PLATE 12

---22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2266118 -7

FINE CRIMP HEIGHT ADJUST

NONE

------1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

7- 2266118 -7

CRIMP TOOLING KIT

7-2266118-8

APPLICATOR CONVERSION KIT

-----1-

---11--

2063440-1

2119740-2

1901094-3

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

2063440-1

238

2119740-2

213

1901094-3

198

APPLICATOR DATA

CRIMP

SIZE

TYPE

APPLICATOR CONVERSION KITS

PART NUMBER

INSULATION DIAMETER RANGE

-----2-

8- - 1 1 1 1 1

- - REF REF REF REF REF

21045-3

994969-1

994970-2

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

WIRE 1.75 mm [.069]

INSUL 2.03 mm [.080]

APPLICATOR INSTRUCTIONS

408-10389

7-2266116-8

7-2266117-8

7-2266118-8

7-2266119-8

7-2266120-8

-----1-

- - - REF REF - -

---11--

--11111

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT PIN SIZE 20

TERMINAL DATA:

TERMINAL NAME:

DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

STAMPED CONTACT SOCKET SIZE 20

- - - REF REF - -

--11111

2119944-1

2119955-1

455888-7

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

2119944-1

117

2119955-1

113

455888-7

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

1------

2266118

PRINT, APPLICATOR LOG SHEET

2266118_LOGSHEET

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

C SPECIFICATION

0425-059-0000 Rev L

TERMINALS APPLIED

TE TERMINAL

1572032-1

1572032-7

C1__DWG_PN_1_0

DEUTSCH TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

1060-20-0122

C1__DWG_PN_2_1

C1__DWG_PN_1_2

1060-20-0177

C1__DWG_PN_2_2

n 1.91-2.29 mm [.075-.090 IN]

TE TERMINAL

1572032-2

C1__DWG_PN_3_0

DEUTSCH TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

1060-20-0144

C1__DWG_PN_4_1

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

SPECIFICATION

0425-059-0000 Rev L

TERMINALS APPLIED

TE TERMINAL

286680-1

286680-9

286680-6

C2__DWG_PN_1_0

DEUTSCH TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

1062-20-0122

C2__DWG_PN_2_1

C2__DWG_PN_1_2

1062-20-0177

C2__DWG_PN_2_2

C2__DWG_PN_1_3

1062-20-0344

C2__DWG_PN_2_3

n 1.91-2.29 mm [.075-.090 IN]

TE TERMINAL

286860-2

286680-5

1-286680-0

C2__DWG_PN_3_0

DEUTSCH TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

1062-20-0144

C2__DWG_PN_4_1

C2__DWG_PN_3_2

1062-20-0322

C2__DWG_PN_4_2

C2__DWG_PN_3_3

1062-20-0377

C2__DWG_PN_4_3

--11111

--1--11

--22222

--1-111

6- - 3 - 3 3 3

--11111

-----11

--44444

2119956-1

2119791-9

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

--22222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

WIRE

SIZE

1.50mm2

16 AWG

1.00mm2

18 AWG

0.75mm2

0.60mm2

20 AWG

0.50mm2

22 AWG

0.35mm2

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 1.47+0.03/-0.05 [.058+.001/-.002]

W1__DWG_WGAUGE_2 1.27+0.03/-0.05 [.050+.001/-.002]

W1__DWG_WGAUGE_3 1.27+0.03/-0.05 [.050+.001/-.002]

W1__DWG_WGAUGE_4 1.24+0.03/-0.05 [.049+.001/-.002]

W1__DWG_WGAUGE_5 1.22+0.03/-0.05 [.048+.001/-.002]

W1__DWG_WGAUGE_6 1.07+0.03/-0.05 [.042+.001/-.002]

W1__DWG_WGAUGE_7 0.99+0.03/-0.05 [.039+.001/-.002]

W1__DWG_WGAUGE_8 0.97+0.03/-0.05 [.038+.001/-.002]

W1__DWG_WGAUGE_9 0.94+0.03/-0.05 [.037+.001/-.002]

0.94+0.03/-0.05 [.037+.001/-.002] W1__DWG_WGAUGE_10

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.4

W1__DWG_CRIMP_HT_2

5.4

W1__DWG_CRIMP_HT_3

5.4

W1__DWG_CRIMP_HT_4

5.7

W1__DWG_CRIMP_HT_5

5.9

W1__DWG_CRIMP_HT_6

7.4

W1__DWG_CRIMP_HT_7

8.2

W1__DWG_CRIMP_HT_8

8.4

W1__DWG_CRIMP_HT_9

8.7

W1__DWG_CRIMP_HT_10

8.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

W1__FA_SETTING_5

W1__FA_SETTING_6

W1__FA_SETTING_7

W1__FA_SETTING_8

W1__FA_SETTING_9

W1__FA_SETTING_10

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--11111

-----12

------1

--11111

--1-111

--11111

--1-111

--11111

6- - 1 1 1 1 1

7- - 1 - 1 1 1

--11111

--22222

--11111

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

2-1752356-0

2079383-5

2161328-1

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653-1

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

2-1752356-0

2079383-5

2161328

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

--11111

1-1320908-0

2119959-1

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1-1320908-0

2119959-1

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266118 -4

2266118 -5

2266118 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND

14 TERMINAL LUBRICANT IS RECOMMENDED.

MEMORY CHIP.

--11111

11 1 - - 1 1 1 1 1

--11111

1-- 1 1111

1- - 1 1 1 1 1

111 1 1111

-------

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

1803095-1

1-1803293-4

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION DEUTSCH STYLE

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1803095-1

1-1803293-4

ITEM_7

ITEM_6

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

--11111

12 - - - 1 - - -

7- - 1 - 1 1 1

-----1-

2119791-9

2119957-2

8-21084-0

2119640-1

2079988-1

DEPRESSOR, WIRE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

2119791-9

286

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

--11111

11 1 1 1 1 1 1

--11111

1- 1 1 1 1 1 1

2119757-8

238011-9

1803019-6

455888-4

4-1633713-4

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2119757-8

238011-9

1803019-6

455888-4

4-1633713-4

A 10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.33 .

-78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

16-Oct-13

R.KNEPPER

CHK

G.BAILEY

16-Oct-13

APVD

16-Oct-13 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266118

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷