C-2266116 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266116 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2266116 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

2266116 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2266116 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2266116 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

2266116 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2266116 -7

CRIMP TOOLING KIT

7-2266116-8

APPLICATOR CONVERSION KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.75 mm [.069]

INSUL 2.79 mm [.110]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

APPLICATOR CONVERSION KITS

PART NUMBER

INSULATION DIAMETER RANGE

7-2266116-8

7-2266117-8

7-2266118-8

7-2266119-8

7-2266120-8

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2266116 -5

8- 2266116 -4

5-18022-5

8- 2266116 -5

8- 2266116 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

TERMINAL DATA: DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

TERMINAL NAME: STAMPED CONTACT PIN SIZE 20

WIRE STRIP LENGTH

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

C SPECIFICATION

0425-059-0000 Rev L

INSULATION DIAMETER RANGE

n 2.74-3.18 mm [.108-.125 IN]

TERMINALS APPLIED

TERMINAL DATA: DEUTSCH TERMINAL

DEUTSCH CRIMP SPECIFICATION

TERMINAL NAME: STAMPED CONTACT SOCKET SIZE 20

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.81-5.09 mm [.150-.200 IN]

TERMINAL

APPLICATION

SPECIFICATION

0425-059-0000 Rev L

n 2.74-3.18 mm [.108-.125 IN]

TERMINALS APPLIED

TE TERMINAL

1572032-1

1572032-7

WIRE

SIZE

1.50mm2

16 AWG

1.00mm2

18 AWG

0.75mm2

0.60mm2

20 AWG

0.50mm2

22 AWG

0.35mm2

C1__DWG_PN_1_0

DEUTSCH TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

1060-20-0122

C1__DWG_PN_2_1

C1__DWG_PN_1_2

1060-20-0177

C1__DWG_PN_2_2

TE TERMINAL

1572032-2

C1__DWG_PN_3_0

DEUTSCH TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

1060-20-0144

C1__DWG_PN_4_1

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1 1.47+0.03/-0.05 [.058+.001/-.002]

W1__DWG_WGAUGE_2 1.27+0.03/-0.05 [.050+.001/-.002]

W1__DWG_WGAUGE_3 1.27+0.03/-0.05 [.050+.001/-.002]

W1__DWG_WGAUGE_4 1.24+0.03/-0.05 [.049+.001/-.002]

W1__DWG_WGAUGE_5 1.22+0.03/-0.05 [.048+.001/-.002]

W1__DWG_WGAUGE_6 1.07+0.03/-0.05 [.042+.001/-.002]

W1__DWG_WGAUGE_7 0.99+0.03/-0.05 [.039+.001/-.002]

W1__DWG_WGAUGE_8 0.97+0.03/-0.05 [.038+.001/-.002]

W1__DWG_WGAUGE_9 0.94+0.03/-0.05 [.037+.001/-.002]

0.94+0.03/-0.05 [.037+.001/-.002] W1__DWG_WGAUGE_10

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.4

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

5.7

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

5.9

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

7.4

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

8.2

W1__FA_SETTING_7

W1__DWG_CRIMP_HT_8

8.4

W1__FA_SETTING_8

W1__DWG_CRIMP_HT_9

8.7

W1__FA_SETTING_9

W1__DWG_CRIMP_HT_10

8.7

W1__FA_SETTING_10

1 RECOMMENDED SPARE PARTS

TE TERMINAL

286680-1

286680-9

286680-6

C2__DWG_PN_1_0

DEUTSCH TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

1062-20-0122

C2__DWG_PN_2_1

C2__DWG_PN_1_2

1062-20-0177

C2__DWG_PN_2_2

C2__DWG_PN_1_3

1062-20-0344

C2__DWG_PN_2_3

TE TERMINAL

286680-2

286680-5

1-286680-0

C2__DWG_PN_3_0

DEUTSCH TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_3_1

1062-20-0144

C2__DWG_PN_4_1

C2__DWG_PN_3_2

1062-20-0322

C2__DWG_PN_4_2

C2__DWG_PN_3_3

1062-20-0377

C2__DWG_PN_4_3

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266116 -4

2266116 -5

2266116 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.33 .

13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND

14 TERMINAL LUBRICANT IS RECOMMENDED.

MEMORY CHIP.

---1---

7- - 1 - 1 1 1

-----1-

-78 -77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

AMP 4805 REV 31MAR2000

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-011393

ECR-16-005811

ECR-16-007321

ECR-16-017319

REVISIONS

DESCRIPTION

DATE

30JUL2015

21APR2016

20MAY2016

07DEC2016

DWN

APVD

MR GB

KH GB

JH CT

KH JDG

-----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

--1-111

2119798-1 DETENT PIN

2119798-1

247

--1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

---1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

--11111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

--11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- - 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

2119083

242

--11111

---22--

7-18023-7

2168400-6

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

7-18023-7

241 D

2168400-6

240

------1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

-----1-

2063440-1 AIR FEED MODULE

2063440-1

238

---11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

---11--

1901094-3 SPACER, FEEDER

1901094-3

198

-----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- - 1 1 1 1 1

- - REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

-----1-

240638-1

SPRING, FEED FINGER

240638

163

-----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

-----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

---11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

--11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

--11111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

--11111

455888-7

SPACER, CRIMPER

455888-7

1------

2266116

PRINT, APPLICATOR LOG SHEET

2266116_LOGSHEET

--11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

--22222

2119791-9 DEPRESSOR, WIRE

2119791-9

--1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

--22222

--1-111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

6- - 3 - 3 3 3

--11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

-----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-----11

1338685-1 PAWL, FEED

1338685-1

--44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

--22222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

--11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

--11111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

--11111

690753-2

SPACER, TONKER

690753-2

-----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

------1

2119652-1 FEED CAM, PRE FEED

2119652

------1

2119653-1 FEED CAM, POST FEED

2119653-1

--11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

--1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

--11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

--1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

--1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

--11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6 --11111

7--1-111

--11111

--22222

2119085-1

2119092-1

2-1752356-0

2079383-5

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

2119085_PRE_REV_K

2119092-1

2-1752356-0

2079383-5

--11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

--11111

1-1320908-0 SPACER, STRIP GUIDE

1-1320908-0

--11111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

--11111

1320928-2 STRIP GUIDE

1320928-2

--11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

--11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

--11111

2119533-1 STRIPPER, SIDE FEED

2119533

1- - 1 1 1 1 1

--11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

--11111

1-356885-4 STOP, SHEAR

1-356885-4

1--11111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1--11111

1 11 1 1111

-------

1803095-1

1-1803293-2

FLOATING SHEAR, FRONT

ANVIL, COMBINATION DEUTSCH STYLE

1803095-1

1-1803293-2

ITEM_7

-------

ITEM_6

--11111

2119757-8 DEPRESSOR, SHEAR

2119757-8

--11111

238011-9

BLOCK, CRIMPER SPACER

238011-9

11111111

--11111

1803019-4

455888-4

CRIMPER, INSULATION O

SPACER, CRIMPER

1803019-4

455888-4

1-1 1 1111

4-1633713-4 CRIMPER, WIRE PREMIUM

4-1633713-4

-78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

16-Oct-13

R.KNEPPER

CHK

G.BAILEY

16-Oct-13

APVD

16-Oct-13 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266116

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷