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C-2266110 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
7
6
5
4
3
2
1
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
20
DESCRIPTION
FEED TYPE
CONVERT TO
PNEUMATIC FEED
2119950-1
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
5-18022-5
2119641-1 2119799-1
2063440-1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
C
D
D1
ECR-16-002268
ECR-16-011125
ECR-16-017222
REVISIONS
DESCRIPTION
DATE
15FEB2016
03AUG2016
07DEC2016
DWN
APVD
MR GB
KH CT
YY JDG
2266110 -1
D
FINE CRIMP HEIGHT ADJUST
MECHANICAL
SERVO LATCH PLATE
2119951-1
-
8- 2266110 -5 1901094-3
-
2168400-6 (QUANTITY 2)
SMART APPLICATOR
2161326-1
-
8- 2266110 -4
-
-
-
-----1-
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
2266110 -2
D
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
MECHANICAL FEED
2119949-1 1338685-1
5-18022-5
2119653-1
-
-
SERVO LATCH PLATE
2119951-1
-
8- 2266110 -5 1901094-3
-
2168400-6 (QUANTITY 2)
SMART APPLICATOR
2161326-1
-
8- 2266110 -4
-
-
-
--1-111
--1-111
---1---
--11111
2119798-1
1-22279-3
2119758-1
2119082-9
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-9
244
2266110 -5
C
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 4
MECHANICAL FEED
PNEUMATIC FEED
2119949-1
2119950-1
1338685-1
1338685-1
5-18022-5
5-18022-5
2119653-1
2119641-1
-
2119799-1
-
2063440-1
--11111
6- - 1 1 1 1 1
2079764-1
2119083-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
D
2266110 -6
C
NON-CRIMP HEIGHT ADJUST
SERVO
-
-
-
-
-
-
-
--11111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
241 D
-
2
2168400-6
4 LATCH PLATE 12
-
-
-
-
-
-
-
---22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
240
2266110 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
-
-
-
-
-
-
-
7- 2266110 -7
C
CRIMP TOOLING KIT
-
-
-
-
-
-
-
-
7-2266110-8
C
APPLICATOR CONVERSION KIT
-
4
------1
-----1-
---11--
---11--
2119580-1
2063440-1
2119740-2
1901094-3
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
-
1
2119580-1
239
-
1
2063440-1
238
-
1
2119740-2
213
..
1
1901094-3
198
APPLICATOR DATA
CRIMP
SIZE
TYPE
13
APPLICATOR CONVERSION KITS
PART NUMBER
INSULATION DIAMETER RANGE
-
8-
-
----2-
-11111
- REF REF REF REF REF
21045-3
994969-1
994970-2
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
WIRE 1.88 mm [.074]
F
INSUL 1.73 mm [.068]
O
APPLICATOR INSTRUCTIONS
408-10389
7-2266110-8
7-2266111-8
-----1-
-----1-
-----1-
- - - REF REF - -
240638-1
3-23627-7
2119799-1
SEE NOTE 4
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
-
1
240638
163
-
1
3-23627-7
137
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
---11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
--11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
TERMINAL DATA:
TERMINAL NAME:
DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
STAMPED CONTACT PIN SIZE 16
TERMINAL DATA:
TERMINAL NAME:
DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
STAMPED CONTACT SOCKET SIZE 16
- - - REF REF - -
--11111
--11111
2119944-1
2119955-1
455888-4
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
-
1
2119944-1
117
-
1
2119955-1
113
-
1
455888-4
82
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
1------
2266110
PRINT, APPLICATOR LOG SHEET
-
1
2266110_LOGSHEET
72
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-151000
-
TERMINALS APPLIED
14
TE TERMINAL
C1__DWG_PN_1_0
DEUTSCH TERMINAL
C1__DWG_PN_2_0
n 1.68-2.39 mm [.066-.094 IN]
-
-
-
-
TE TERMINAL
C1__DWG_PN_3_0
DEUTSCH TERMINAL
C1__DWG_PN_4_0
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-151000
-
TERMINALS APPLIED 14
TE TERMINAL
C2__DWG_PN_1_0
DEUTSCH TERMINAL
C2__DWG_PN_2_0
n 1.68-2.39 mm [.066-.094 IN]
-
-
-
-
TE TERMINAL
C2__DWG_PN_3_0
DEUTSCH TERMINAL
C2__DWG_PN_4_0
--11111
--22222
--1--11
--22222
--1-111
6--3-333
--11111
2119956-1
2119791-5
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
1
2119956-1
71
-
2
2119791-5
70
-
1
2119740-1
67
-
2
2168078-1
66
-
1
2119793
63
-
3
992763-5
62
-
1
2079383-4
60
C
286503-4
1-286503-3
C1__DWG_PN_1_1
1060-16-0622
C1__DWG_PN_2_1
C1__DWG_PN_1_2
1060-16-0677
C1__DWG_PN_2_2
286503-5
286503-6
C1__DWG_PN_3_1
1060-16-0644
C1__DWG_PN_4_1
C1__DWG_PN_3_2
1060-16-0688
C1__DWG_PN_4_2
286504-4
1-286504-4
C2__DWG_PN_1_1
1062-16-0622
C2__DWG_PN_2_1
C2__DWG_PN_1_2
1062-16-0677
C2__DWG_PN_2_2
286504-5
286504-6
C2__DWG_PN_3_1
1062-16-0644
C2__DWG_PN_4_1
C2__DWG_PN_3_2
1062-16-0688
C2__DWG_PN_4_2
-----11
-----11
5-18022-5
1338685-1
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
-
1
5-18022-5
59
-
1
1338685-1
56
--44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
--22222
1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
-
2
1-2168083-0
53
WIRE
SIZE
16 AWG
1.00mm2
18 AWG
0.75mm2
20 AWG
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_2 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_3 1.24+0.03/-0.05 [.049+.001/-.002]
W1__DWG_WGAUGE_4 1.22+0.03/-0.05 [.048+.001/-.002]
W1__DWG_WGAUGE_5 1.22+0.03/-0.05 [.048+.001/-.002]
W1__DWG_WGAUGE_6 1.14+0.03/-0.05 [.045+.001/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.5
W1__DWG_CRIMP_HT_2
6.5
W1__DWG_CRIMP_HT_3
6.8
W1__DWG_CRIMP_HT_4
6.9
W1__DWG_CRIMP_HT_5
6.9
W1__DWG_CRIMP_HT_6
7.7
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--11111
--11111
--11111
-----12
------1
------1
--11111
--1-111
--11111
--1-111
--1-111
--11111
6- - 1 1 1 1 1
7- - 1 - 1 1 1
--11111
--22222
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
2-1752356-0
2079383-5
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
-
1
5018030-1
52
-
1
811242-5_OLD
51
-
1
690753-2
50
-
3
18023-9
49
-
1
2119652
48
-
1
2119653-1
47
-
1
2119656-9
46
-
1
2119370
44
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-1
38
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
-
1
2-1752356-0
34
-
2
2079383-5
33
B
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266110 -4
2266110 -4
2266110 -5
2266110 -6
--11111
--11111
--11111
--11111
--11111
2161328-1
1-1320908-0
2119959-1
1320928-2
2168083-2
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2161328
32
-
1
1-1320908-0
30
-
1
2119959-1
29
-
1
1320928-2
24
-
1
2168083-2
21
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
--11111
--11111
11 1 - - 1 1 1 1 1
--11111
--11111
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
-
1
1-18028-2
20
-
1
2119533
19
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-
1
1-356885-4
11
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
1-- 1 1111
1-- 1 1111
2119805-1
1803095-6
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
-
1
2119805-1
10
-
1
1803095-6
9
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
11111111
-------
1803293-6
-
ANVIL, COMBINATION DEUTSCH STYLE
-
-
1
1803293-6
8
..
1
ITEM_7
7
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
12 - - - 1 - - -
2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
-------
--11111
--11111
-
1-2119757-0
238011-9
-
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
..
1
ITEM_6
6
-
1
1-2119757-0
5
-
1
238011-9
4
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
7- - 1 - 1 1 1
-----1-
8-21084-0
2119640-1
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
111 1 1111
1111111
1803019-7
455888-5
CRIMPER, INSULATION O
SPACER, CRIMPER
-
1
1803019-7
3
-
1
455888-5
2
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
A
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.53 .
13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
14 ERMINAL LUBRICANT IS RECOMMENDED.
MEMORY CHIP.
-----1-
-78 -77 -7 -6 -5 -2 -1
2079988-1
PART NO
BUSHING, LCH5-12, MISUMI
DESCRIPTION
-
1
2079988_GATD
249
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
1- 1 1 1 1 1 1
4-1633713-1 CRIMPER, WIRE PREMIUM
-
1
4-1633713-1
1
-78 -77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
08-Oct-13
R.KNEPPER
CHK
G.BAILEY
08-Oct-13
APVD
08-Oct-13 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266110
SCALE
SHEET
1:2
OF
14
-
REV
D1
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷