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C-2266104 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
7
6
5
4
3
2
1
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
20
DESCRIPTION
FEED TYPE
CONVERT TO
PNEUMATIC FEED
2119950-1
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
5-18022-5
2119641-1 2119799-1
2063440-1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B
B1
B2
B3
ECR-16-001462
ECR-16-005503
ECR-16-005672
ECR-16-017222
REVISIONS
DESCRIPTION
DATE
29JAN2016
14APR2016
28APR2016
07DEC2016
DWN
APVD
MR GB
RK GB
RS LZ
YY JDG
2266104 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
SERVO LATCH PLATE
2119951-1
-
8- 2266104 -5 1901094-3
-
2168400-6 (QUANTITY 2)
SMART APPLICATOR
2161326-1
-
8- 2266104 -4
-
-
-
-----1-
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
2266104 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
MECHANICAL FEED
2119949-1 1338685-1
5-18022-5
2119653-1
-
-
SERVO LATCH PLATE
2119951-1
-
8- 2266104 -5 1901094-3
-
2168400-6 (QUANTITY 2)
SMART APPLICATOR
2161326-1
-
8- 2266104 -4
-
-
-
--1-111
--1-111
---1---
--11111
2119798-1
1-22279-3
2119758-1
2119082-9
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-9
244
2266104 -5
B
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 4
MECHANICAL FEED
PNEUMATIC FEED
2119949-1
2119950-1
1338685-1
1338685-1
5-18022-5
5-18022-5
2119653-1
2119641-1
-
2119799-1
-
2063440-1
--11111
6- - 1 1 1 1 1
2079764-1
2119083-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
D
2266104 -6
B
NON-CRIMP HEIGHT ADJUST
SERVO
-
-
-
-
-
-
-
--11111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
241 D
-
2
2168400-6
4 LATCH PLATE 12
-
-
-
-
-
-
-
---22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
240
2266104 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
-
-
-
-
-
-
-
7- 2266104 -7
B
CRIMP TOOLING KIT
-
-
-
-
-
-
-
-
7-2266104-8
B
APPLICATOR CONVERSION KIT
-
4
------1
-----1-
---11--
---11--
2119580-1
2063440-1
2119740-2
1901094-3
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
-
1
2119580-1
239
-
1
2063440-1
238
-
1
2119740-2
213
..
1
1901094-3
198
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 1.73 mm [.068]
TYPE
F
O
13
APPLICATOR CONVERSION KITS
PART NUMBER
INSULATION DIAMETER RANGE
7-2266100-8
7-2266101-8
-----2-
8- - 1 1 1 1 1
- - REF REF REF REF REF
-----1-
-----1-
21045-3
994969-1
994970-2
240638-1
3-23627-7
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
-
2
21045-3
172
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
-
1
240638
163
-
1
3-23627-7
137
APPLICATOR INSTRUCTIONS
408-10389
7-2266102-8
7-2266103-8
-----1-
- - - REF REF - -
2119799-1
SEE NOTE 4
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
-
1
2119799
136
-
1
1901689_EMPTY_OCEAN_SF
135
7-2266104-8
---11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
--11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
TERMINAL DATA: DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STAMPED CONTACT PIN SIZE 16
WIRE STRIP LENGTH
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-151000
-
C
TERMINALS APPLIED
14
TE TERMINAL
C1__DWG_PN_1_0
DEUTSCH TERMINAL
C1__DWG_PN_2_0
286503-1
C1__DWG_PN_1_1
1060-16-0122
C1__DWG_PN_2_1
286503-3
C1__DWG_PN_1_2
1060-16-0177
C1__DWG_PN_2_2
286503-8
C1__DWG_PN_1_3
1060-16-0744
C1__DWG_PN_2_3
1-286503-1
C1__DWG_PN_1_4
1060-16-0977
C1__DWG_PN_2_4
1-286503-4
C1__DWG_PN_1_5
AT60-16-0122
C1__DWG_PN_2_5
INSULATION DIAMETER RANGE
n 1.60-1.91 mm [.063-.075 IN]
-
-
-
-
TE TERMINAL
286503-2
286503-7
286503-9
1-286503-2
1-286503-5
C1__DWG_PN_3_0
DEUTSCH TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1060-16-0144
C1__DWG_PN_4_1
C1__DWG_PN_3_2
1060-16-0722
C1__DWG_PN_4_2
C1__DWG_PN_3_3
1060-16-0777
C1__DWG_PN_4_3
C1__DWG_PN_3_4
1060-16-0988
C1__DWG_PN_4_4
C1__DWG_PN_3_5
AT60-16-0144
C1__DWG_PN_4_5
WIRE
SIZE
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1 1.35+0.03/-0.05 [.053+.001/-.002]
W1__DWG_WGAUGE_2 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_3 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_4 1.24+0.03/-0.05 [.049+.001/-.002]
W1__DWG_WGAUGE_5 1.22+0.03/-0.05 [.048+.001/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.2
W1__DWG_CRIMP_HT_2
6.0
W1__DWG_CRIMP_HT_3
6.0
W1__DWG_CRIMP_HT_4
6.2
W1__DWG_CRIMP_HT_5
6.4
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
TERMINAL DATA: DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STAMPED CONTACT SOCKET SIZE 16
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-151000
-
n 1.60-1.91 mm [.063-.075 IN]
-
-
-
-
TERMINALS APPLIED
14
TE TERMINAL
286504-1
286504-3
286504-8
1-286504-1
1-286504-5
C2__DWG_PN_1_0
DEUTSCH TERMINAL
C2__DWG_PN_2_0
C2__DWG_PN_1_1
1062-16-0122
C2__DWG_PN_2_1
C2__DWG_PN_1_2
1062-16-0177
C2__DWG_PN_2_2
C2__DWG_PN_1_3
1062-16-0744
C2__DWG_PN_2_3
C2__DWG_PN_1_4
1062-16-0977
C2__DWG_PN_2_4
C2__DWG_PN_1_5
AT62-16-0122
C2__DWG_PN_2_5
TE TERMINAL
286504-2
286504-7
286504-9
1-286504-2
1-286504-6
C2__DWG_PN_3_0
DEUTSCH TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_3_1
1062-16-0144
C2__DWG_PN_4_1
C2__DWG_PN_3_2
1062-16-0722
C2__DWG_PN_4_2
C2__DWG_PN_3_3
1062-16-0777
C2__DWG_PN_4_3
C2__DWG_PN_3_4
1062-16-0988
C2__DWG_PN_4_4
C2__DWG_PN_3_5
AT62-16-0144
C2__DWG_PN_4_5
- - - REF REF - -
14 - - 1 1 1 1 1
1-11111
1------
--11111
--11111
--1--11
--22222
--1-111
6- - 3 - 3 3 3
--11111
-----11
-----11
--44444
--22222
--11111
--11111
--11111
-----12
------1
------1
--11111
2119944-1
2119955-1
455888-6
2266104
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
FEED FINGER ASSEMBLY,SF
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
PRINT, APPLICATOR LOG SHEET
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
-
1
2119944-1
117
-
1
2119955-1
113
-
1
455888-6
82
-
1
2266104_LOGSHEET
72
-
1
2119956-1
71
-
1
2119791-9
70
-
1
2119740-1
67
-
2
2168078-1
66
-
1
2119793
63
-
3
992763-5
62
-
1
2079383-4
60
-
1
5-18022-5
59
-
1
1338685-1
56
-
4
2168400-1
54
-
2
1-2168083-0
53
-
1
5018030-1
52
-
1
811242-5_OLD
51
-
1
690753-2
50
-
3
18023-9
49
-
1
2119652
48
-
1
2119653-1
47
-
1
2119656-9
46
C
*WARNING
--1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--11111
--1-111
--1-111
--11111
6- - 1 1 1 1 1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-1
38
-
1
2119085_PRE_REV_K
37
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266104 -4
2266104 -4
2266104 -5
2266104 -6
7- - 1 - 1 1 1
--11111
--22222
--11111
--11111
--11111
--11111
2119092-1
2-1752356-0
2079383-5
2161328-1
1-1320908-0
2119959-1
1320928-2
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
-
1
2119092-1
35
-
1
2-1752356-0
34
-
2
2079383-5
33
-
1
2161328
32
-
1
1-1320908-0
30
-
1
2119959-1
29
-
1
1320928-2
24
B
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
--11111
--11111
--11111
11 1 - - 1 1 1 1 1
--11111
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2168083-2
21
-
1
1-18028-2
20
-
1
2119533
19
-
1
2119806
13
-
1
SIMP_3-22280-3
12
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
--11111
1--11111
1-356885-4
2119805-1
STOP, SHEAR
SHEAR HOLDER, FRONT
-
1
1-356885-4
11
-
1
2119805-1
10
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
1--11111
11111111
-------
-------
1803095-1
1803293-5
-
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
-
-
-
1
1803095-1
9
-
1
1803293-5
8
..
1
ITEM_7
7
..
1
ITEM_6
6
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
--11111
2119791-9 DEPRESSOR, WIRE
-
1
2119791-9
286
--11111
2119757-8 DEPRESSOR, SHEAR
-
1
2119757-8
5
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 - - - 1 - - -
7- - 1 - 1 1 1
-----1-
-----1-
-78 -77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
ITEM
NO
--11111
111 1 1111
1-11111
1-1 1 1111
-78 -77 -7 -6 -5 -2 -1
238011-9
1803019-7
455888-5
2-1633713-6
PART NO
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DESCRIPTION
-
1
238011-9
4
-
1
1803019-7
3
-
1
455888-5
2
-
1
2-1633713-6
1
ITEM
NO
A
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.45 .
13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
14 TERMINAL LUBRICATION IS RECOMMENDED.
MEMORY CHIP.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
04-Oct-13
R.KNEPPER
CHK
G.BAILEY
04-Oct-13
APVD
04-Oct-13 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266104
SCALE
SHEET
1:2
OF
14
-
REV
B3
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷