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C-2266101 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
6
FEED TYPE
CONVERT TO
PNEUMATIC FEED
2266101 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
2266101 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2266101 -5
B
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 4
MECHANICAL FEED
PNEUMATIC FEED
D
2266101 -6
B
NON-CRIMP HEIGHT ADJUST
SERVO
4 LATCH PLATE 12
-
-
2266101 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
-
7- 2266101 -7
B
CRIMP TOOLING KIT
-
-
7-2266101-8
B
APPLICATOR CONVERSION KIT
-
4
5
4
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
-
-
1338685-1
-
-
1338685-1
1338685-1
-
-
-
-
5-18022-5
8- 2266101 -5
8- 2266101 -4
5-18022-5
8- 2266101 -5
8- 2266101 -4
5-18022-5
5-18022-5
-
-
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
2119799-1
-
-
-
-
-
-
2119799-1
-
-
-
-
3
2063440-1
2168400-6 (QUANTITY 2)
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 2.79 mm [.110]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
13
APPLICATOR CONVERSION KITS
PART NUMBER
INSULATION DIAMETER RANGE
7-2266100-8
7-2266101-8
7-2266102-8
7-2266103-8
7-2266104-8
TERMINAL DATA: DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STAMPED CONTACT PIN SIZE 16
WIRE STRIP LENGTH
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-151000
-
INSULATION DIAMETER RANGE
n 2.67-3.02 mm [.105-.119 IN]
-
-
-
-
TERMINALS APPLIED
14
TE TERMINAL
286505-1
286505-3
286505-6
286503-2
286503-7
286503-9
1-286503-2
1-286503-5
C1__DWG_PN_1_0
DEUTSCH TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
1060-14-0122
C1__DWG_PN_2_1
C1__DWG_PN_1_2
1060-14-0177
C1__DWG_PN_2_2
C1__DWG_PN_1_3
1060-14-1088
C1__DWG_PN_2_3
C1__DWG_PN_1_4
1060-16-0144
C1__DWG_PN_2_4
C1__DWG_PN_1_5
1060-16-0722
C1__DWG_PN_2_5
C1__DWG_PN_1_6
1060-16-0777
C1__DWG_PN_2_6
C1__DWG_PN_1_7
1060-16-0988
C1__DWG_PN_2_7
C1__DWG_PN_1_8
AT60-16-0144
C1__DWG_PN_2_8
TE TERMINAL
286505-2
285505-5
286503-1
286503-3
286503-8
1-286503-1
1-286503-4
C1__DWG_PN_3_0
DEUTSCH TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1060-14-0144
C1__DWG_PN_4_1
C1__DWG_PN_3_2
1060-14-1077
C1__DWG_PN_4_2
C1__DWG_PN_3_3
1060-16-0122
C1__DWG_PN_4_3
C1__DWG_PN_3_4
1060-16-0177
C1__DWG_PN_4_4
C1__DWG_PN_3_5
1060-16-0744
C1__DWG_PN_4_5
C1__DWG_PN_3_6
1060-16-0977
C1__DWG_PN_4_6
C1__DWG_PN_3_7
AT60-16-0122
C1__DWG_PN_4_7
TERMINAL DATA: DEUTSCH TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: STAMPED CONTACT SOCKET SIZE 16
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.81-5.09 mm [.150-.200 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-151000
-
n 2.67-3.02 mm [.105-.119 IN]
-
-
-
-
TERMINALS APPLIED
14
TE TERMINAL
286506-1
286506-3
286506-5
286504-1
286504-3
286504-8
1-286504-1
1-286504-5
C2__DWG_PN_1_0
DEUTSCH TERMINAL
C2__DWG_PN_2_0
C2__DWG_PN_1_1
1062-14-0122
C2__DWG_PN_2_1
C2__DWG_PN_1_2
1062-14-0177
C2__DWG_PN_2_2
C2__DWG_PN_1_3
1062-14-1077
C2__DWG_PN_2_3
C2__DWG_PN_1_4
1062-16-0122
C2__DWG_PN_2_4
C2__DWG_PN_1_5
1062-16-0177
C2__DWG_PN_2_5
C2__DWG_PN_1_6
1062-16-0744
C2__DWG_PN_2_6
C2__DWG_PN_1_7
1062-16-0977
C2__DWG_PN_2_7
C2__DWG_PN_1_8
AT62-16-0122
C2__DWG_PN_2_8
TE TERMINAL
286506-2
286506-7
286506-6
286504-2
286504-7
286504-9
1-286504-2
1-286504-6
C2__DWG_PN_3_0
DEUTSCH TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_3_1
1062-14-0144
C2__DWG_PN_4_1
C2__DWG_PN_3_2
AT62-14-0122
C2__DWG_PN_4_2
C2__DWG_PN_3_3
1062-14-1088
C2__DWG_PN_4_3
C2__DWG_PN_3_4
1062-16-0144
C2__DWG_PN_4_4
C2__DWG_PN_3_5
1062-16-0722
C2__DWG_PN_4_5
C2__DWG_PN_3_6
1062-16-0777
C2__DWG_PN_4_6
C2__DWG_PN_3_7
1062-16-0988
C2__DWG_PN_4_7
C2__DWG_PN_3_8
AT62-16-0144
C2__DWG_PN_4_8
WIRE
SIZE
14 AWG
2.00mm2
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1 1.40+0.03/-0.05 [.055+.001/-.002]
W1__DWG_WGAUGE_2 1.40+0.03/-0.05 [.055+.001/-.002]
W1__DWG_WGAUGE_3 1.35+0.03/-0.05 [.053+.001/-.002]
W1__DWG_WGAUGE_4 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_5 1.27+0.03/-0.05 [.050+.001/-.002]
W1__DWG_WGAUGE_6 1.24+0.03/-0.05 [.049+.001/-.002]
W1__DWG_WGAUGE_7 1.22+0.03/-0.05 [.048+.001/-.002]
CRIMP HEIGHT 9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.2
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
5.4
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
5.7
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
6.5
W1__FA_SETTING_4
W1__DWG_CRIMP_HT_5
6.6
W1__FA_SETTING_5
W1__DWG_CRIMP_HT_6
6.9
W1__FA_SETTING_6
W1__DWG_CRIMP_HT_7
7.1
W1__FA_SETTING_7
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266101 -4
2266101 -4
2266101 -5
2266101 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
A
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.40 .
13 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND
14 ERMINAL LUBRICANT IS RECOMMENDED.
MEMORY CHIP.
---1---
--1-111
-----1-
-----1-
-78 -77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B2
B3
ECR-16-015897
ECR-16-017222
REVISIONS
DESCRIPTION
1
DATE
10NOV2016
07DEC2016
DWN
APVD
RS LZ
YY JDG
-----1-
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
--1-111
2119798-1 DETENT PIN
-
1
2119798-1
247
--1-111
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
---1---
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
--11111
2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-9
244
--11111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6 --11111
--11111
---22--
2119083-1
7-18023-7
2168400-6
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119083
242
-
1
7-18023-7
241 D
-
2
2168400-6
240
------1
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
-----1-
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
---11--
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
---11--
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-----2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
--11111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- - REF REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
-----1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
-----1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
-----1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
---11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
--11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
--11111
2119955-1 ASSY, LUBRICATOR, SIDE FEED
-
1
2119955-1
113
1-11111
455888-8
SPACER, CRIMPER
-
1
455888-8
82
1------
2266101
PRINT, APPLICATOR LOG SHEET
-
1
2266101_LOGSHEET_
72
--11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
--22222
2119791-9 DEPRESSOR, WIRE
-
2
2119791-9
70
--1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
--22222
--1-111
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6 -- 3 -333
--11111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
-----11
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-----11
1338685-1 PAWL, FEED
-
1
1338685-1
56
--44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
--22222
1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
-
2
1-2168083-0
53
--11111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
--11111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
--11111
690753-2
SPACER, TONKER
-
1
690753-2
50
-----12
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
------1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
------1
2119653-1 FEED CAM, POST FEED
-
1
2119653-1
47
--11111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
--1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
--11111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
--1-111
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
--1-111
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
--11111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6 -- 1 1111
--1-111
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
--11111
--22222
2-1752356-0
2079383-5
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
-
1
2-1752356-0
34
-
2
2079383-5
33
B
--11111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
--11111
1-1320908-0 SPACER, STRIP GUIDE
-
1
1-1320908-0
30
--11111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
--11111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
--11111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
--11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
--11111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1 --11111
--11111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
--11111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1 --11111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1 --11111
1
1111111
-------
1803095-1
1803293-2
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION DEUTSCH STYLE
-
-
1
1803095-1
9
-
1
1803293-2
8
..
1
ITEM_7
7
-------
-
-
..
1
ITEM_6
6
--11111
2119757-8 DEPRESSOR, SHEAR
-
1
2119757-8
5
--11111
238011-9
BLOCK, CRIMPER SPACER
-
1
238011-9
4
1 1111111
1-11111
1803019-4
455888-3
CRIMPER, INSULATION O
SPACER, CRIMPER
-
1
1803019-4
3
-
1
455888-3
2
1 -111111
2-1633713-6 CRIMPER, WIRE PREMIUM
-
1
2-1633713-6
1
-78 -77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
DWN
03-Oct-13
R.KNEPPER
CHK
G.BAILEY
03-Oct-13
APVD
03-Oct-13 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266101
SCALE
SHEET
1:2
OF
14
-
REV
B3
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷