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C-2266083 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266083 -2
A
2266083 -5
A
2266083 -6
A
2266083 -7
A
D
7- 2266083 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 3.00 mm [.118]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: LEAR TERMINAL
TERMINAL NAME: FLACHSTECKHULSE
WIRE STRIP LENGTH
13
TERMINAL
APPLICATION
C SPECIFICATION
26653 Rev 3
-
TERMINALS APPLIED 10
TE TERMINAL
2113393-1
2113393-3
C1__DWG_PN_1_0
LEAR TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
26653.213.011
C1__DWG_PN_2_1
C1__DWG_PN_1_2
26653.123.211
C1__DWG_PN_2_2
LEAR CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n 1.40-2.15 mm [.055-.085 IN]
-
-
-
-
TE TERMINAL
2113393-2
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
26653.213.004
C1__DWG_PN_4_1
WIRE
SIZE
1 mm2 FLRY
0.75 mm2 FLRY
0.5 mm2 FLRY
CRIMP HEIGHT
mm [INCH]
1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_1
1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_2
1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.6
W1__DWG_CRIMP_HT_2
6.8
W1__DWG_CRIMP_HT_3
7.3
9 FLRY WIRE
STRIP LENGTH
13
4.10-4.90 mm [.161-.193 IN] W1__FA_SETTING_1
4.60-5.40 mm [.181-.213 IN] W1__FA_SETTING_2
4.60-5.40 mm [.181-.213 IN] W1__FA_SETTING_3
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266083 -4
2266083 -5
2266083 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
A
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.50 .
13 SEE CHART FOR FLRY WIRE STRIP LENGTHS.
& 242.
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338685-1
-
-
-
-
-
8- 2266083 -5
8- 2266083 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-2222
-1111
--1--
-1111
-1-11
----1
----1
----1
-1-11
-77 -7 -6 -5 -2
2168083-1
1633782-3
2119957-2
1803078-3
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
PART NO
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
-
2
2168083-1
269
-
1
1633782-3
267
-
1
2119957-2
260
-
1
1803078-3
259
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
1
DATE
24JAN2014
DWN
APVD
RK GB
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ
-
1
2161314
245
-1111
2119082-7 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-7
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
--11-
2063440-1
2119740-2
AIR FEED MODULE
TAG,IDENTIFICATION
-
1
2063440-1
238 D
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-22281-8 SPRING, COMPRESSION
-
1
SIMP_1-22281-8
121
-1111
2-455888-1 SPACER, CRIMPER
-
1
2-455888-1
120
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
2-690438-2 FRONT STRIP GUIDE
-
1
2-690438-2
96
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
93
-1111
455888-9
SPACER, CRIMPER
-
1
455888-9
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--1
-2222
2119740-1
2168078-1
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
-
1
2119740-1
67
-
2
2168078-1
66
C
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-2222
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
2
2168400-1
54
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
-1111
1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6- 1 1 1 1
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-6 SPACER, STRIP GUIDE
-
1
1320908-6
30
-1111
1-1901086-9 PLATE, STRIP GUIDE
-
1
1-1901086-9
29
-1111
-2222
455888-3
22281-8
SPACER, CRIMPER
SPRING, COMPRESSION
-
1
455888-3
28
-
2
SIMP_22281-8
27
B
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1- 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-3 STOP, SHEAR
-
1
1-356885-3
11
1-1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1-1111
111111
-----
318707-1
1-1803057-7
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
318707-1
9
-
1
1-1803057-7
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
2119757-4 DEPRESSOR, SHEAR
-
1
2119757-4
5
-1111
3-238011-5 BLOCK, CRIMPER SPACER
-
1
3-238011-5
4
11 1 111
-1111
2-1803016-5
455888-4
CRIMPER, INSULATION F
SPACER, CRIMPER
-
1
2-1803016-5
3
-
1
455888-4
2
11 1 111
4-456406-1 CRIMPER, WIRE PREMIUM
-
1
4-456406-1
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
02-Nov-13
R.KNEPPER
CHK
G.BAILEY
02-Nov-13
APVD
02-Nov-13 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266083
SCALE
SHEET
1:2
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷