C-2266077 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266077 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

2266077 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2266077 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2266077 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

2266077 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2266077 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.47 mm [.176]

INSUL 5.54 mm [.218]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA:

TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME:

ULTRA FAST PLUS FULLY INSULATED FASTON

WIRE STRIP LENGTH

6.73-7.54 mm [.265-.297 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2123

INSULATION DIAMETER RANGE

1.52-3.43 mm [.060-.135 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-520405-2

C1__DWG_PN_1_1

2-521360-2

C1__DWG_PN_2_1

2-521055-2

C1__DWG_PN_3_1

2-520403-2

C1__DWG_PN_1_2

2-520401-2

C1__DWG_PN_2_2

2-521361-2

C1__DWG_PN_3_2

WIRE

SIZE

18 AWG

20 OR 22

CRIMP HEIGHT

mm [INCH]

1.78+/-0.05 [.070+/-.002] W1__DWG_WGAUGE_1

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.1

W1__DWG_CRIMP_HT_2

7.5

W1__FA_SETTING_1

W1__FA_SETTING_2

.12 IN [3.05mm]

W1__FA_SETTING_1

.12 IN [3.05mm]

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266077 -4

2266077 -5

2266077 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.02 .

13 TO CHECK CRIMP HEIGHT, CRIMP SOLDER ( n .12 IN [3.05mm] 60/40

SOLID CORE AND MEASURE AT CENTER OF SLUG.

14 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

8- 2266077 -5

1901094-3

8- 2266077 -4

1338685-1

5-18022-5

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-1-11

--1--

-1111

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

PART NO

TEC Standard Metric Part Template

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

2266077_SKELETON

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

31DEC2013

DWN

APVD

BH GB

-1111

6- 1 111

-1111

--22-

----1

-1111

--11-

----2

-1111

- REF REF REF REF

----1

- - REF REF -

--11-

-1111

-6666

-1111

-2222

-1--1

-2222

-1-11

6- 3 - 3 3

-2222

-1111

----1

-2222

----1

-----

-1111

-1-11

-1111

-1-11

-1111

6- 1 1 1 1

-1-11

-1111

-2222

-1111

-2222

1- 1 1 1 1

-1111

1- 1 111

1- - ---

1- 1 111

11111

-1111

-----

-1111

11 1 1 1 1

-----

11 1 1 1 1

2079764-1

2119083-1

7-18023-7

2168400-6

2063440-1

356885-4

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

1-690438-0

2168083-6

2168083-3

2168083-1

455888-5

240641-9

2119956-1

1-18028-4

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

462427-2

2168400-1

2168083-9

18023-9

2119652-1

2119653-1

1-2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

2161328-1

2161336-1

22281-9

356835-1

240792-1

684042-4

980371-4

2161335-2

2168083-2

1-18028-2

2119533-1

463460-3

803925-2

1-2168083-1

469542-3

2119862-2

2119806-1

3-22280-3

1-454766-4

808025-3

690468-6

3-238009-6

1803130-1

808830-2

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M5 X 65

SCR, SKT HD CAP, RoHS, M4 X 12.0

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

SPACER

DOCUMENTATION PACKAGE

WASHER, FLAT, REG M3

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FINGER, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, STRIP, FRONT

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SHEAR PLATE, REAR

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

HOLD DOWN, TERMINAL

GUIDE, CARRIER SCRAP

SCR, SKT HD CAP, RoHS, M3 X 6

REAR FLOATING SHEAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

ANVIL, INSULATION

ANVIL, SAND-BLASTED 16-14

DEPRESSOR SHEAR, REAR

BLOCK, FL CRIMPER SPACER

CRIMPER, INSULATION FASTON

CRIMPER, SEMI FLAT 16-14

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2063440-1

238

356885-4

237

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-22281-8

121

1-690438-0

2168083-6

2168083-3

2168083-1

455888-5

240641-9

2119956-1

1-18028-4

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

462427-2

2168400-1

2168083-9

18023-9

2119652

2119653

1-2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-2

2119085

2119092-1

2161328

2161336-1

SIMP_22281-9

356835-1

240792-1

684042-4

980371-4

2161335-2

2168083-2

1-18028-2

2119533

463460_HOLD_DOWN-3

803925-2

1-2168083-1

469542-3

2119862-2

2119806

SIMP_3-22280-3

ITEM_10

1-454766-4

808025-3

690468-6

ITEM_5

3-238009-6

1803130-1

ITEM_2

808830-2

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

18OCT2013

BOB HIGMAN

CHK

G.BAILEY

18OCT2013

APVD

18OCT2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266077

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷