C-2266074 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266074 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-005138

ECR-16-010516

ECR-16-011947

ECR-16-017814

REVISIONS

DESCRIPTION

DATE

08APR2016

20JUL2016

19AUG2016

15DEC2016

DWN

APVD

KH CT

MEH CT

YY KZ

TB CT

2266074 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2266074 -5

1901094-3

2-1752354-2 2168400-6 (QUANTITY 2)

2266074 -2

2266074 -5

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO

LATCH PLATE 4

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266074 -4

5-18022-5

8- 2266074 -5

8- 2266074 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2-1752354-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

2119758-1

2119082-3

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

2119758

245

2119082-3

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

2266074 -6

NON-CRIMP HEIGHT ADJUST

SERVO

----1-

2063440-1 AIR FEED MODULE

238 D

2119740-2

4 LATCH PLATE 12

--11--

2119740-2 TAG,IDENTIFICATION

213

2266074 -7

FINE CRIMP HEIGHT ADJUST

NONE

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

7- 2266074 -7

CRIMP TOOLING KIT

4-1722335-3

-11111

4-1722335-3 STRIPPER, SIDE FEED

182

1-5018030-0

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

181

6- 1 1 1 1 1

2-1752354-2 STANDOFF,HOLD-DOWN

2-1752354-2

180

APPLICATOR DATA

-11111

993111-1

5-22280-0

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

993111-1

177

SIMP_5-22280-0

176

CRIMP

SIZE

TYPE

-11111

1752353-3 GUIDE PIN,HOLDDOWN

1752353-3

175

WIRE 2.54 mm [.100]

INSUL 4.19 mm [.165]

-11111

----2-

1901680-2

21045-3

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

1901680-2

174

21045-3

172

APPLICATOR INSTRUCTIONS

408-10389

-11111

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

JUNIOR-POWER-TIMER CONTACT A

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

JUNIOR-POWER-TIMER CONTACT A

----1-

- - REF REF - -

--11--

2119799-1

SEE NOTE 4

1633743-1

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

4.60-5.20 mm [.181-.205 IN]

n 2.20-3.00 mm [.087-.118 IN]

TERMINAL

(A)114-18050

APPLICATION

C SPECIFICATION

(B)114-18051

TERMINALS APPLIED

15 16 17

TE TERMINAL

(A)964273-1

(A)964273-2

(A)1-964273-1

(A)2-964273-1

(A)3-964273-1

(A)4-964273-1

(A)6-964273-6

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

(A)1241872-1

C1__DWG_PN_2_1

C1__DWG_PN_1_2

(A)4-1241872-1

C1__DWG_PN_2_2

C1__DWG_PN_1_3

C1__DWG_PN_2_3

(B)1-964302-3

(B)2-964302-1

TE SEAL

(A) 963292-1

(A) 963293-1

(A) 963293-2

C1__DWG_PN_3_0

CABLE DIAMETER

C1__DWG_PN_4_0

C1__DWG_PN_3_1

C1__DWG_PN_3_2

C1__DWG_PN_3_3

CRIMP HEIGHT

mm [INCH]

1.76+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_1

1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_2

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.9

W1__DWG_CRIMP_HT_2

5.6

W1__DWG_CRIMP_HT_3

7.0

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

4.20-4.80 mm [.165-.189 IN]

TERMINAL

APPLICATION

SPECIFICATION

n 2.20-3.00 mm [.087-.118 IN] 13

TERMINALS APPLIED

15 16 17

TE TERMINAL

C1__DWG_PN_1_0

C1__DWG_PN_1_1

C1__DWG_PN_1_2

C1__DWG_PN_1_3

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

CABLE DIAMETER

C1__DWG_PN_4_0

C1__DWG_PN_2_1

(A) 963292-1

C1__DWG_PN_3_1

C1__DWG_PN_2_2

(A) 963293-1

C1__DWG_PN_3_2

C1__DWG_PN_2_3

(A) 963293-2

C1__DWG_PN_3_3

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.76+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_1

1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_2

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.9

W1__DWG_CRIMP_HT_2

5.6

W1__DWG_CRIMP_HT_3

8.0

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

- - REF REF - -

17 - 1 1 1 1 1

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

----11

14 - 1 1 1 1 1

----11

-44444

-22222

-11111

----12

-----1

2119944-1

2119955-1

455888-6

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

2168083-3

5018030-1

811242-5

690753-2

18023-9

2119652-1

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

2119944-1

117

2119955-1

113

455888-6

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

985575-3

1338685-1

2168400-1

2168083-3

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2-2119656-1 APPLICATOR BASIC ASSEMBLY, SF

2-2119656-1

1 RECOMMENDED SPARE PARTS

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

-1-111

-11111

2119370-1

2079383-7

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

2119370

2079383-7

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266074 -4

2266074 -5

2266074 -6

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 WHEN APPLYING TERMINAL PN 1241396-* APPLICATOR FEED

WILL REQUIRED ADJUSTMENT TO 12.0mm [.472 IN].

16 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.

17 TERMINAL LUBRICANT RECOMMENED

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119645-1

2119957-1

1-2119644-2

2119085-1

2119092-1

1752356-4

2079383-5

2161328-1

1320908-7

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119645

2119957-1

1-2119644-2

2119085_PRE_REV_K

2119092-1

1752356-4

2079383-5

2161328

1320908-7

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

*WARNING

-11111

2119959-2

455888-3

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

2119959-2

455888-3

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

7- 1 - 1 1 1

----1-

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

1320928-4

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

1333206-2

6-240641-3

2119781-5

238011-4

1633996-3

455888-7

1-456407-3

STRIP GUIDE

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .100

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION SPECIAL

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

1320928-4

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

1333206-2

6-240641-3

2119781-5

238011-4

1633996-3

455888-7

1-456407-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

11OCT2013

11OCT2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266074

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷