C-2266046 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266046 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-011276

ECR-16-015428

ECR-16-016219

ECR-16-018246

REVISIONS

DESCRIPTION

DATE

05AUG2016

8NOV2016

16NOV2016

29DEC2016

DWN

APVD

MZ KZ

RS LZ

YY TE

TB CT

2266046 -1

FINE CRIMP HEIGHT ADJUST

2266046 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

2119950-2

2119949-1

2119951-1

2161326-1

1338685-1

8- 2266046 -5

8- 2266046 -4

5-18022-5

8- 2266046 -5

8- 2266046 -4

1901094-3

2119653-1

1901094-3

1-1752354-6

2119799-1

1-1752354-6

2168400-6 (QUANTITY 2)

1803430-1

2168400-6 (QUANTITY 2)

- - - --1-

- 1 1 -111

- - - 1---

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

2119758-1

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- 1 1 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

2168400-6

MECHANICAL FEED

2119949-1

1338685-1

5-18022-5

2119653-1

- - - 22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2266046 -5

FINE CRIMP HEIGHT ADJUST

SERVO

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

- - - ---1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

LATCH PLATE

2063440-1

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- - - --1-

2063440-1 AIR FEED MODULE

238

2266046 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

2266046 -7

FINE CRIMP HEIGHT ADJUST

NONE

2119740-2

- - - 11--

2119740-2 TAG,IDENTIFICATION

213

1901094-3

- - - 11--

1901094-3 SPACER, FEEDER

198

21045-3

- 2 - --2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1_GATD

8- 1 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

3- 2266046 -2

FINE CRIMP HEIGHT ADJUST

DOUBLE ACTING

PNEUMATIC WITH

SENSORS

MECHANICAL FEED

PNEUMATIC FEED

SERVO LATCH PLATE

2119949-1

2119950-1

2119951-1

1338685-1

5-18022-5

8- 2266046 -5

2119653-1

2119641-1

1901094-3

2119799-1

1-1752354-6

2063440-1

2168400-6 (QUANTITY 2)

- REF REF REF REF REF REF

- 1 - --1-

994970-2

240638-1

3-23627-7

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

COUNTER_994970

164

240638

163

3-23627-7

137

SMART APPLICATOR

2161326-1

8- 2266046 -4

- 1 - --1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

7- 2266046 -7

CRIMP TOOLING KIT

1901689_EMPTY_OCEAN_SF

- - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

135

- - - 11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- 1 1 1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

- 1 1 1111

455888-4

SPACER, CRIMPER

455888-4

- 1 1 1111

22278-8

SPRING, COMPRESSION

SIMP_22278-8

- 1 1 1111

854769-7

HOLDER, INS

854769-7

APPLICATOR DATA

CRIMP

SIZE

TYPE

WIRE 1.07 mm [.042]

INSUL -

APPLICATOR INSTRUCTIONS

408-10389

- 1 1 1111

- 1 1 --11

- 2 2 2222

- 1 1 -111

6- 3 3 - 3 3 3

- 1 1 1111

- 1 - --11

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

- 1 1 1111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

TERMINAL NAME: CENTER CONTACT, 180 DEGREE, FAKRA

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.86-3.36 mm [.113-.132 IN]

- 1 - --11

- 4 4 4444

- 2 2 2222

- 1 1 1111

1338685-1

2168400-1

2168083-3

5018030-1

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

1338685-1

2168400-1

2168083-3

5018030-1

TERMINAL

114-32145

APPLICATION

SPECIFICATION

- 1 1 1111

- - - --12

811242-5

690753-2

18023-9

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

811242-5_OLD

690753-2

18023-9

TERMINALS APPLIED

- - - ---1

2119652-1 FEED CAM, PRE FEED

2119652

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2203260-4

C1__DWG_PN_1_1

1-2203260-2

C1__DWG_PN_2_1

2203270-4

C1__DWG_PN_3_1

1-2203270-2

C1__DWG_PN_4_1

- - - ---1

- 1 1 1111

- 1 1 -111

2119653-1

2119656-9

2119370-1

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

2119653

2119656-9

2119370

WIRE

CRIMP HEIGHT

*WARNING

- 1 1 1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

SIZE

1.5 DS-QFB

RG-174

RG-316

DACAR 363

mm [INCH]

0.73+/-0.03 [.029+/-.001] W1__DWG_WGAUGE_1

0.72+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_2

0.72+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_3

0.71+/-0.03 [.028+/-.001] W1__DWG_WGAUGE_4

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.2

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.3

W1__FA_SETTING_4

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 -111

- 1 1 1111

6- 1 1 1 1 1 1

7- 1 1 - 1 1 1

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

RG-174 LL

0.69+/-0.03 [.027+/-.001] W1__DWG_WGAUGE_5

W1__DWG_CRIMP_HT_5

9.5

W1__FA_SETTING_5

- 1 1 1111

2-1752356-5 SUPPORT, TERMINAL

2-1752356-5

1.5 DS-GEC

0.67+/-0.03 [.026+/-.001] W1__DWG_WGAUGE_6

W1__DWG_CRIMP_HT_6

9.7

W1__FA_SETTING_6

1.5 DS-GXC-SP

0.64+/-0.03 [.025+/-.001] W1__DWG_WGAUGE_7

W1__DWG_CRIMP_HT_7

W1__FA_SETTING_7

- 2 2 2222

- 1 1 1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

- 1 1 1111

1320908-2 SPACER, STRIP GUIDE

1320908-2

- 1 1 1111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

- 1 1 1111

455888-3

SPACER, CRIMPER

455888-3

- 1 1 1111

1320928-2 STRIP GUIDE

1320928-2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266046 -4

2266046 -5

2266046 -6

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

5.07 .

13 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.

- 1 1 1111

11 1 - 1 1 1 1 1 1

- 1 1 1111

1- 1 1 1 1 1 1

11 1 1 1 1 1 1

- 1 1 1111

- - - ----

2168083-2

1-18028-2

2119533-4

2119806-1

5-22279-1

1-356885-4

2119805-1

1803418-1

1-1633933-9

1-240641-9

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, MINI COAX FRONT

ANVIL, COMBINATION

SPACER

2168083-2

1-18028-2

2119533-4

2119806

SIMP_5-22279-1

1-356885-4

2119805-1

1803418-1

1-1633933-9

1-240641-9

ITEM_6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

- 1 1 1111

- - - ----

2119780-5

DEPRESSOR, SHEAR

2119780-5

ITEM_4

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

- 1 - ----

1803430-1 AIR FEED MODULE

1803430

290

- - - ----

ITEM_3

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

- - - 1---

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

- - - ----

ITEM_2

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

7- 1 1 - 1 1 1

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

11 1 1 1 1 1 1

4-456401-2 CRIMPER, WIRE .042 F PREMIUM

4-456401-2

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

R.O.WILSON

CHK

K.J.STAKEM

APVD

T.L.ELBIN

PRODUCT SPEC

11OCT2013

17OCT2013

18OCT2013

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266046

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷