C-2266026 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266026 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-018565

REVISIONS

DESCRIPTION

DATE

22DEC2015

DWN

APVD

MR JDG

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2266026 -1

2266026 -2

2266026 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266026 -5

8- 2266026 -4

5-18022-5

8- 2266026 -5

8- 2266026 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-1-111

--1---

-11111

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-8

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

2266026 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2119083

4 LATCH PLATE 12

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

2266026 -7

FINE CRIMP HEIGHT ADJUST

NONE

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

7- 2266026 -7

CRIMP TOOLING KIT

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

APPLICATOR DATA

--11--

2119740-2

1901094-3

TAG,IDENTIFICATION

SPACER, FEEDER

2119740-2

213

1901094-3

198

CRIMP

SIZE

TYPE

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

WIRE 1.40 mm [.055]

INSUL 1.40 mm [.055]

APPLICATOR INSTRUCTIONS

408-10389

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

994969-1

994970-2

240638-1

3-23627-7

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

TERMINAL DATA:

TERMINAL NAME:

SUMITOMO TERMINAL

TERMINAL

SUMITOMO CRIMP SPECIFICATION

TERMINAL DATA:

TERMINAL NAME:

SUMITOMO TERMINAL

TERMINAL

SUMITOMO CRIMP SPECIFICATION

--11--

-11111

- - REF REF - -

1633743-1

1-18028-2

2119944-1

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

1633743-1

133

1-18028-2

119

2119944-1

117

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

455888-4

SPACER, CRIMPER

455888-4

4.00-4.50 mm [.157-.177 IN]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

SUMITOMO TERMINAL

C1__DWG_PN_2_0

n 1.00-1.50 mm [.039-.060 IN]

TE TERMINAL

C1__DWG_PN_3_0

SUMITOMO TERMINAL

C1__DWG_PN_4_0

4.00-4.50mm[.157-.177 IN]

TERMINAL

NONE

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

SUMITOMO TERMINAL

C1__DWG_PN_2_0

n 1.00-1.50 mm [.039-.060 IN]

TE TERMINAL

C1__DWG_PN_3_0

SUMITOMO TERMINAL

C1__DWG_PN_4_0

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

2119956-1

2119791-9

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

2079383-4

2113372-1

C1__DWG_PN_1_1

8100-4029

C1__DWG_PN_2_1

1832368-2

8100-4028

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

WIRE

SIZE

AVSS 0.30mm2

CHFUS 0.35mm2

CHFUS 0.22mm2

CRIMP HEIGHT

mm [INCH]

0.80+/-0.05 [.031+/-.002] W1__DWG_WGAUGE_1

0.75+/-0.05 [.030+/-.002] W1__DWG_WGAUGE_2

0.70+/-0.05 [.028+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.9

W1__DWG_CRIMP_HT_2

6.5

W1__DWG_CRIMP_HT_3

7.0

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

AVSS 0.30mm2

CHFUS 0.35mm2

CHFUS 0.22mm2

CRIMP HEIGHT

mm [INCH]

1.00+/-0.05 [.039+/-.002] W1__DWG_WGAUGE_1

0.95+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_2

0.90+/-0.05 [.035+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.0

W1__FA_SETTING_3

-11111

----12

-----1

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266026 -4

2266026 -5

2266026 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119957-1

1-2119644-4

2119085-1

2119092-1

1752356-3

2079383-5

2161328-1

1320908-6

2119959-1

1320928-2

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

2119957-1

1-2119644-4

2119085

2119092-1

1752356-3

2079383-5

2161328

1320908-6

2119959-1

1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1- 1 1111

1111111

-11111

------

-11111

1803095-1

4-1633932-0

240641-9

2119757-5

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

1803095-1

4-1633932-0

240641-9

ITEM_6

2119757-5

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

5.00 .

12 - - 1 - - -

7- 1 - 1 1 1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

238011-7

1-1633961-2

455888-4

1-456402-8

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

238011-7

1-1633961-2

455888-4

1-456402-8

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C.CHEN

CHK

U.GUO

APVD

I.CRUZ

PRODUCT SPEC

26AUG2013

26AUG2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266026

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷