C-2151999 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151999 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151999 -1

2151999 -2

2151999 -5

2151999 -6

2151999 -7

7- 2151999 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE .058 [1.47 mm]

INSUL .087 [2.21 mm]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: PSI TERMINAL

PSI CRIMP SPECIFICATION

TERMINAL NAME: CONTACT, SELF-PIERCING, 22/28 AWG

WIRE STRIP LENGTH

DO NOT STRIP INSULATION

TERMINAL

APPLICATION

C SPECIFICATION

655355-DRW Rev B

INSULATION DIAMETER RANGE

.040 IN [1.016 mm] MAX

TERMINALS APPLIED

TE TERMINAL

2113353-1

C1__DWG_PN_1_0

PSI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

65535-01

C1__DWG_PN_2_1

TE TERMINAL

C1__DWG_PN_3_0

PSI TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

SELF PIERCING CRIMP

INSUL F CRIMP HEIGHT

INCH [mm]

.045+/-.003 [1.143+/-0.076] W1__DWG_WGAUGE_1

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.3

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151999 -4

2151999 -5

2151999 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.66 .

13 INSULATION CRIMP HEIGHT TO BE .072 # .002. USE

ITEM 244 TO OBTAIN INSULATION CRIMP HEIGHT.

STARTING REFERENCE SETTING IS 8.

& 242.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-1

5-18022-5

8- 2151999 -5

8- 2151999 -4

5-18022-5

8- 2151999 -5

8- 2151999 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

1-1752354-0

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-1-111

----1-

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-14-009265

REVISIONS

DESCRIPTION

DATE

19JUN2014

DWN

APVD

RK TE

--1---

13 - 1 1 1 1 1

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

-11111

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

-22222

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

-1-111

-44444

-11111

-22222

-11111

-22222

-11111

1- 1 1 1 1 1

-11111

1- - ----

1111111

-11111

------

-11111

11 1 1 1 1 1

------

11 1 1 1 1 1

2119758-1

2119082-4

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

356885-4

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

2168083-6

1-455888-4

1-240641-4

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-1

2168400-1

2168083-8

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-2

2119085-1

2119092-1

2168083-1

2161328-1

1901091-5

980371-4

22283-1

356835-1

240792-1

1-690438-0

3-189124-4

2168083-2

1-18028-2

2119533-1

690463-1

1-2168083-1

1-690464-2

2119862-1

2119806-1

3-22280-3

1803122-1

1-455888-9

690468-1

2-238009-2

1803123-1

5-1633609-5

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

SPACER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, SKT HD CAP, RoHS, M3 X 8.0

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

FRONT STRIP GUIDE

GUIDE, FRONT STRIP

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

FLOATING SHEAR, REAR

SCR, SKT HD CAP, RoHS, M3 X 6

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

ANVIL, COMBINATION

SPACER, CRIMPER

DEPRESSOR SHEAR, REAR

BLOCK, FL CRIMPER SPACER

CRIMPER, INSULATION BLUNT F

CRIMPER, WIRE

2119758

245

2119082-4

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

356885-4

237

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-22281-8

121

2168083-6

1-455888-4

1-240641-4

2119956-1

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-1

2168400-1

2168083-8

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

1-2119644-2

2119085

2119092-1

2168083-1

2161328

1901091-5

980371-4

22283-1

356835-1

240792-1

1-690438-0

3-189124-4

2168083-2

1-18028-2

2119533

690463-1

1-2168083-1

1-690464-2

2119862

2119806

SIMP_3-22280-3

ITEM_10

ITEM_9

1803122-1

1-455888-9

690468-1

ITEM_5

2-238009-2

1803123-1

ITEM_2

5-1633609-5

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

INCHES

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

.02

.005

.0005

DWN

23JUL2013

BOB HIGMAN

CHK

G.BAILEY

23JUL2013

APVD

23JUL2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151999

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷