C-2151977 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151977 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151977 -1

2151977 -2

2151977 -5

2151977 -6

2151977 -7

7- 2151977 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 0.81 mm [.032]

INSUL 0.84 mm [.033]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL, WIRE TO BOARD 1.2mm

WIRE STRIP LENGTH

1.00-1.20 mm [.039-.047 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-57021

INSULATION DIAMETER RANGE

n 0.55-0.65 mm [.022-.026 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1909784-1

C1__DWG_PN_1_1

WIRE

SIZE

28 AWG

30 AWG

CRIMP HEIGHT

mm [INCH]

0.440+/-0.010 [.0173+/-.0004] W1__DWG_WGAUGE_1

0.395+/-0.015 [.0155+/-.0006] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.7

W1__DWG_CRIMP_HT_2

8.4

W1__FA_SETTING_1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151977 -4

2151977 -5

2151977 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

5.36 .

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-17-001160

REVISIONS

DESCRIPTION

DATE

25JAN2017

DWN

APVD

MR CT

2119950-1

1338685-3

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

8- 2151977 -5

1901094-3

1-1752354-2 2168400-6 (QUANTITY 2)

2161326-1

8- 2151977 -4

2119949-1

1338685-3

5-18022-5

2119653-1

2119951-1

2161326-1

2119949-1

1338685-3

8- 2151977 -5

8- 2151977 -4

5-18022-5

1901094-3

2119653-1

1-1752354-2

2168400-6

(QUANTITY 2)

--11--

6- 1 1 1 1 1

-11111

1901094-3

1-1752354-2

1-1633764-2

SPACER, FEEDER

STANDOFF,HOLD-DOWN

HOLD DOWN, TERMINAL

1901094-3

198

1-1752354-2

180

1-1633764-2

179

2119950-1

1338685-3

5-18022-5

2119641-1

2119799-1

2063440-1

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

8-22280-7_SIMP

-11111

8-22280-7 SPRING, COMPRESSION

176 D

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

21045-3

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1_GATD

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

-11111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-11111

2-455888-3 SPACER, CRIMPER

2-455888-3

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-11111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -333

-22222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-3 PAWL, FEED

1338685-3

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1901681-8 HOLDDOWN, TERMINAL

1901681-8

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

*WARNING

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

1-2119644-4

2119085-1

2119092-1

3-1752356-9

2079383-5

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

1-2119644-4

2119085_PRE_REV_K

2119092-1

3-1752356-9

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

2-1320908-6

2-1901086-0

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

2-1320908-6

2-1901086-0

-22222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-11111

356835-1

LEVER, DRAG RELEASE

356835-1

-11111

240792-1

DRAG, TERMINAL

240792-1

-11111

1-1320928-9 STRIP GUIDE

1-1320928-9

12 - - 1 - - -

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

7- 1 - 1 1 1

----1-

8-21084-0

2119640-1

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

8-21084-0_GATD

252

2119640-1

250

-11111

2168083-2

1-18028-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

2168083-2

1-18028-2

----1-

1803259-1

2119641-1

BUSHING, FLANGED

FEED CAM, AIR FEED

1803259-1

249

2119641-1

248

11 1 - 1 1 1 1 1

-11111

2119533-4

3-22280-3

STRIPPER, SIDE FEED

SPRING, COMPRESSION

2119533-4

SIMP_3-22280-3

-1-111

2119798-1 DETENT PIN

2119798-1

247

-11111

1-356885-4 STOP, SHEAR

1-356885-4

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

--1---

-11111

2119758-1

2119082-6

2079764-1

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2119758

245

2119082-6

244

2079764

243

1- 1 1111

1111111

------

1803095-6

5-1633927-3

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1803095-6

5-1633927-3

ITEM_7

6-11111

--22--

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

------

-11111

1-2119757-8

DEPRESSOR, SHEAR

ITEM_6

1-2119757-8

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

-11111

2-238011-5 BLOCK, CRIMPER SPACER

2-238011-5

----1-

-22222

2063440-1

1-2079383-0

AIR FEED MODULE

SCR, BHSC, RoHS (M3 X 6)

2063440-1

238

1-2079383-0

230

11 1 1 1 1 1

------

1-1803017-2

CRIMPER, INSULATION F

1-1803017-2

ITEM_2

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

11 1 1 1 1 1

7-1633713-4 CRIMPER, WIRE PREMIUM

7-1633713-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

12JUL2013

R.O.WILSON

CHK

17JUL2013

K.J.STAKEM

APVD

17JUL2013 NAME

T.L.ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151977

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷