C-2151937 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151937 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151937 -1

FINE CRIMP HEIGHT ADJUST

2151937 -2

FINE CRIMP HEIGHT ADJUST

2151937 -7

7- 2151937 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

NONE

CONVERT TO

PNEUMATIC FEED

MECHANICAL FEED

2119950-1

2119949-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119653-1

2119799-1

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.80 mm [.110]

INSUL 4.80 mm [.189]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: DIA 1.5 mm CONTACT-SOCKET

WIRE STRIP LENGTH

TERMINAL

APPLICATION

C SPECIFICATION

NONE 4

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

929990-1

C1__DWG_PN_1_1

929990-3

C1__DWG_PN_2_1

929990-4

C1__DWG_PN_3_1

929990-7

C1__DWG_PN_4_1

1-929990-0

C1__DWG_PN_1_2

929968-1

C1__DWG_PN_2_2

929968-7

C1__DWG_PN_3_2

929975-1

C1__DWG_PN_4_2

929975-4

C1__DWG_PN_1_3

929975-7

C1__DWG_PN_2_3

929975-8

C1__DWG_PN_3_3

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.0

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR CONVERTS LISTED TERMINALS INTO PREFORMED LOOSE PIECE TERMINALS

AS LISTED BELOW. SEE LOOSE PIECE DRAWING FOR SPECIFIC REQUIREMENTS:

TERMINAL P/N 929990 CONVERTS INTO LOOSE PIECE P/N 962999

TERMINAL P/N 929968 CONVERTS INTO LOOSE PIECE P/N 962972

TERMINAL P/N 929975 CONVERTS INTO LOOSE PIECE P/N 962982

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

02JUL2013

DWN

APVD

RK GB

-111

8-21084-0 O-RING, .676 ID, .070 DIA. MAT.

8-21084-0_GATD

252

--1-

2119640-1

2079988-1

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

2119640-1

250

2079988_GATD

249

--1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-111

2119798-1 DETENT PIN

2119798-1

247

-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-111

2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-8

244

-111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1

-111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

---1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

--1-

2063440-1 AIR FEED MODULE

2063440-1

238

--2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

--1-

240638-1

SPRING, FEED FINGER

240638

163

--1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

--1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

-111

455888-5

SPACER, CRIMPER

455888-5

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-111

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

6- 3 3 3

-111

2119793-1

992763-5

2079383-4

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

2119793

992763-5

2079383-4

--11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

--11

1338685-1 PAWL, FEED

1338685-1

-444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-222

1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

1-2168083-0

-111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-111

690753-2

SPACER, TONKER

690753-2

--12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

---1

2119652-1 FEED CAM, PRE FEED

2119652

---1

2119653-1 FEED CAM, POST FEED

2119653

-111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

2119644-6 RAM WASHER, PRECISION

2119644-6

-111

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-111

2119092-1 BOLT, ADJUSTMENT

2119092-1

-111

1-1752356-7 SUPPORT, TERMINAL

1-1752356-7

-222

-111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-111

455888-3

SPACER, CRIMPER

455888-3

-111

1320928-6 STRIP GUIDE

1320928-6

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1

-111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 11

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 11

11 1 11

----

454276-5

1803056-2

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

454276-5

1803056-2

ITEM_7

----

ITEM_6

-111

2119757-8 DEPRESSOR, SHEAR

2119757-8

-111

3-238011-8 BLOCK, CRIMPER SPACER

3-238011-8

11 1 1 1

-111

2161908-3

1-455888-0

CRIMPER, INSULATION O

SPACER, CRIMPER

2161908-3

1-455888-0

11 1 1 1

1-1333296-9 CRIMPER, WIRE LOOSE PIECE

1-1333296-9

-77 -7 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.1

0.02

0.005

0.0005

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

12APR2013

12APR2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151937

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷