C-2151914 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151914 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151914 -1

2151914 -2

2151914 -5

2151914 -6

2151914 -7

7- 2151914 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.82 mm [.150]

INSUL

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: SUMIKOU TECH TERMINAL

TERMINAL NAME: RING TERMINAL

WIRE STRIP LENGTH

N/A

TERMINAL

APPLICATION

C SPECIFICATION

SEE TABLE BELOW

TERMINALS APPLIED

TE TERMINAL

2113330-1

C1__DWG_PN_1_0

SUMIKOU TECH TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

950100-2

C1__DWG_PN_2_1

SEE TABLE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

N/A

TE TERMINAL

C1__DWG_PN_3_0

SUMIKOU TECH TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

0.75 mm MAG WIRE

0.70 mm MAG WIRE

0.65 mm MAG WIRE

0.60 mm MAG WIRE

0.55 mm MAG WIRE

0.45 mm MAG WIRE

CRIMP HEIGHT

mm [INCH]

1.35+/-0.030 [.0531+/-.0012] W1__DWG_WGAUGE_1

1.30+/-0.030 [.0512+/-.0012] W1__DWG_WGAUGE_2

1.25+/-0.030 [.0492+/-.0012] W1__DWG_WGAUGE_3

1.20+/-0.025 [.0472+/-.0010] W1__DWG_WGAUGE_4

1.15+/-0.025 [.0453+/-.0010] W1__DWG_WGAUGE_5

1.08+/-0.025 [.0425+/-.0010] W1__DWG_WGAUGE_6

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.9

W1__DWG_CRIMP_HT_2

7.1

W1__DWG_CRIMP_HT_3

8.9

W1__DWG_CRIMP_HT_4

8.7

W1__DWG_CRIMP_HT_5

9.6

W1__DWG_CRIMP_HT_6

7.9

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

W1__FA_SETTING_5

W1__FA_SETTING_6

WIRE

CRIMPER

1803102-1

1803102-2

1803102-3

CRIMP

SPECIFICATION

TE ENGINEERING

SUMIKOU TECH A1834

TE ENGINEERING

SUMIKOU TECH A2268

SUMIKOU TECH A2151

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151914 -4

2151914 -5

2151914 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.45 .

13 USE WIRE CRIMPER LISTED IN CHART FOR DESIGNATED MAG WIRE SIZE.

14 ITEM NOT SHOWN.

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

11JUN2013

DWN

APVD

LG TE

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1901092-1

1338685-1

1901092-1

1338685-1

8- 2151914 -5

8- 2151914 -4

5-18022-5

8- 2151914 -5

8- 2151914 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

1-1752354-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

-11111

--11--

14 - - 1 1 - -

----2-

-11111

2063440-1

356885-4

2119740-2

1901094-3

1976043-1

21045-3

994969-1

AIR FEED MODULE

STOP, SHEAR

TAG,IDENTIFICATION

SPACER, FEEDER

PIN, BALL LOCK, THREADED

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

2063440-1

238

356885-4

237

2119740-2

213

1901094-3

198

1976043

180

21045-3

172

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

240638

----1-

240638-1

SPRING, FEED FINGER

163

3-23627-7

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

137

2119799

----1-

2119799-1 HOLDER,FEED FINGER, AF

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

--11--

1901092-1 FEED FINGER ASSEMBLY,SF

1901092

118

-11111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

1-240641-0 SPACER

1-240641-0

-11111

1962431-2 SPRING, COMPRESSION

SIMP_1962431-2

-11111

1803104-1 WIRE HOLDER

1803104

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -333

-22222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

-11111

5-18022-5

21028-2

SCR, HEX HD CAP, M4 X 6.0

PIN, SLOTTED SPRING .062 X .250

5-18022-5

21028-2

----11

1338683-1 FEED PAWL

1338683-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1111

-1-111

-22222

-11111

2119085-1

2119092-1

2079383-8

2161328-1

1-1320908-6

1803089-1

2-455888-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 16)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, REAR STRIP GUIDE

SPACER, CRIMPER

2119085

2119092-1

2079383-8

2161328

1-1320908-6

1803089-1

2-455888-1

-22222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-11111

356835-1

240792-1

LEVER, DRAG RELEASE

DRAG, TERMINAL

356835-1

240792-1

-11111

1633630-2 PLATE, STRIP GUIDE

1633630-2

-22222

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

1803105-1 WIRE STOP

1803105

-11111

690518-1

HOLD DOWN, TERMINAL

690518-1

1- 1 1 1 1 1

-22222

690463-1

1-2168083-1

FLOATING SHEAR, REAR

SCR, SKT HD CAP, RoHS, M3 X 6

690463-1

1-2168083-1

--1---

13 1 1 1 1 1 1 1

-1-111

2119957-2

1803102-3

1803102-2

8-21084-0

APPLICATOR SHIM PACK

CRIMPER, WIRE

O-RING, .676 ID, .070 DIA. MAT.

2119957-2

260

1803102-3

255

1803102-2

253

8-21084-0_GATD

252

1- 1 1 1 1 1

-11111

690464-1

2119862-1

2119806-1

3-22280-3

1803103-1

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

WIRE GUIDE

690464-1

2119862

2119806

SIMP_3-22280-3

1803103

----1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

------

ITEM_9

----1-

2079988-1

2119641-1

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2079988_GATD

249

2119641-1

248

1111111

------

1-1633933-7

ANVIL, COMBINATION

1-1633933-7

ITEM_7

-1-111

2119798-1 DETENT PIN

2119798-1

247

-11111

690468-1

DEPRESSOR SHEAR, REAR

690468-1

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-11111

2119780-1 DEPRESSOR, SHEAR

2119780-1

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

------

ITEM_4

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

------

ITEM_3

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

------

ITEM_2

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

13 1 1 1 1 1 1 1

1803102-1 CRIMPER, WIRE

1803102-1

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

25APR2013

R.KNEPPER

CHK

T.ELBIN

25APR2013

APVD

25APR2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151914

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷