C-2151875 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151875 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151875 -1

2151875 -2

2151875 -5

2151875 -6

2151875 -7

7- 2151875 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.54 mm [.100]

INSUL

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: CONTACT

WIRE STRIP LENGTH

.140-.155 IN [3.56-3.94 mm]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

62134-2

C1__DWG_PN_1_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n .120-.125 IN [3.05-3.18 mm]

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

14 AWG

(2) 18 AWG

16 AWG

18 AWG

CRIMP HEIGHT

mm [INCH]

1.88+/-0.05 [.074+/-.002] W1__DWG_WGAUGE_1

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_2

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_3

1.47+/-0.05 [.058+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.5

W1__DWG_CRIMP_HT_2

7.9

W1__DWG_CRIMP_HT_3

9.0

W1__DWG_CRIMP_HT_4

10.8

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151875 -4

2151875 -5

2151875 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.92 .

& 242.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151875 -5

8- 2151875 -4

5-18022-5

8- 2151875 -5

8- 2151875 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-11111

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

1803078-3

8-21084-0

PART NO

APPLICATOR SHIM PACK

SPACER, PRECISION

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

1803078-3

259

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

02MAY2013

DWN

APVD

BH BH

----1-

-1-111

--1---

--22--

-----1

----1-

--11--

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

- 457 457 457 457 457

-11111

-1--11

-22222

-1-111

6- 3 -333

-22222

-11111

----11

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

-1-111

-44444

-11111

-22222

-11111

-66666

-11111

1- 1 1 1 1 1

------

1111111

------

11 1 1 1 1 1

------

11 1 1 1 1 1

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

2217068-1

2030758-3

5018030-2

1-2168083-0

986220-2

1-22281-8

23238-1

980371-4

2168083-6

455888-3

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-4

18023-9

2119652-1

2119653-1

2119656-9

2161311-1

2168083-8

1-2079383-5

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

2168083-1

2161328-1

1901091-4

22283-1

356835-1

240792-1

2-189124-2

693855-8

2168083-2

1-18028-2

2119533-6

2063687-3

1803097-1

1633338-3

2-456407-2

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

BRACKET, AIR BLAST

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

SCR, SKT HD CAP, RoHS, M4 X 10

CLAMP, CABLE, BLACK

SPRING, COMPRESSION

INSERT, COUPLING

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, SKT HD CAP, RoHS, M3 X 8.0

HEX HEAD, FLANGED, M5 x 8mm LONG

PLATE, REAR STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, FRONT STRIP

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

PLATE, REAR SHEAR

ANVIL, WIRE

BLADE, SLUG

CRIMPER, WIRE PREMIUM

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2217068-1

130

2030758-3_2151622

129

5018030-2

128

1-2168083-0

127

986220-2

126

1-22281-8

121

23238

101

980371-4

2168083-6

455888-3

2119956-1

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338683-4

18023-9

2119652

2119653

2119656-9

2161311

2168083-8

1-2079383-5

2119645

2119957-1

2119644-2

2119085

2119092-1

2168083-1

2161328

1901091-4

22283-1

356835-1

240792-1

2-189124-2

693855-8

2168083-2

1-18028-2

2119533-6

2063687-3

ITEM_10

ITEM_9

1803097-1

ITEM_7

ITEM_6

ITEM_5

ITEM_4

1633338-3

ITEM_2

2-456407-2

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.1

0.02

0.005

0.0005

DWN

01MAR2013

BOB HIGMAN

CHK

G.BAILEY

01MAR2013

APVD

01MAR2013 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151875

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷