C-2151843 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151843 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151843 -1

2151843 -2

2151843 -5

2151843 -6

2151843 -7

7- 2151843 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.57 mm [.062]

INSUL 2.03 mm [.080]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: HIROSE TERMINAL

TERMINAL NAME: SOCKET

WIRE STRIP LENGTH

2.00-2.50 mm [.079-.098 IN]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

286890-1

C1__DWG_PN_1_0

HIROSE TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

DF1B-2022SCFA

C1__DWG_PN_2_1

HIROSE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 1.20-1.90 mm [.047-.075 IN]

TE TERMINAL

286890-2

C1__DWG_PN_3_0

HIROSE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

DF1B-2022SCF

C1__DWG_PN_4_1

WIRE

SIZE

20 AWG

22 AWG

24 AWG

CRIMP HEIGHT

mm [INCH]

0.88+/-0.03 [.035+/-.001] W1__DWG_WGAUGE_1

0.82+/-0.03 [.032+/-.001] W1__DWG_WGAUGE_2

0.77+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.9

W1__DWG_CRIMP_HT_2

9.0

W1__DWG_CRIMP_HT_3

9.2

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151843 -4

2151843 -5

2151843 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.92

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-005015

REVISIONS

DESCRIPTION

DATE

06APR2016

DWN

APVD

MR CT

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151843 -5

8- 2151843 -4

5-18022-5

8- 2151843 -5

8- 2151843 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1 1 1 1

-22222

2119798-1

1-22279-3

2119758-1

2119082-8

2079764-1

2119083-1

7-18023-7

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

-11111

356885-4

STOP, SHEAR

--11--

2119740-2 TAG,IDENTIFICATION

2063440-1

238

356885-4

237

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-7

SPACER, CRIMPER

455888-7

-11111

8-240641-8 SPACER

8-240641-8

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -333

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1111

7- 1 -111

-22222

-11111

2119085-1

2119092-1

2079383-5

2161328-1

1320908-2

2119959-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

2119085

2119092-1

2079383-5

2161328

1320908-2

2119959-1

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

-11111

1320928-2

2168083-2

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

1320928-2

2168083-2

-33333

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

-11111

1-690518-9 HOLD DOWN, TERMINAL

1-690518-9

1- 1 1111

690463-1

FLOATING SHEAR, REAR

690463-1

-22222

1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6

1-2168083-1

1- 1 1 1 1 1

1-690464-4 SHEAR PLATE, REAR

1-690464-4

1- 1 1 1 1 1

2119862-1 SHEAR HOLDER, REAR

2119862

11 1 - 2 2 2 2 2

-22222

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1111

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1111

1111111

-11111

1803095-1

1803336-5

1-240641-9

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

1803095-1

1803336-5

1-240641-9

-11111

690468-1

DEPRESSOR SHEAR, REAR

690468-1

12 - - 1 - - -

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-11111

2119757-4 DEPRESSOR, SHEAR

2119757-4

7- 1 - 1 1 1

----1-

8-21084-0

2119640-1

2079988-1

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

-11111

11 1 1 1 1 1

-11111

2-238011-5

1803329-1

455888-7

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

2-238011-5

1803329-1

455888-7

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

11 1 1 1 1 1

1-1803325-1 CRIMPER, WIRE

1-1803325-1

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

28DEC2012

K. STAKEM

CHK

28DEC2012

G. BAILEY

APVD

28DEC2012 NAME

T.ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151843

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷