C-2151841 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151841 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151841 -2

2151841 -5

2151841 -6

2151841 -7

7- 2151841 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.06 mm [.160]

INSUL 7.10 mm [.280]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TAB 5.8X0.8 ASSY

WIRE STRIP LENGTH

6.00-6.76 mm [.236-.266 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18052

INSULATION DIAMETER RANGE

13 -

TERMINALS APPLIED

10 11 16

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

2-2112966-2

C1__DWG_PN_1_1

1719043-1

C1__DWG_PN_3_1

WIRE

SIZE

6.00mm2

10 AWG

CRIMP HEIGHT

mm [INCH]

2.35+/-0.05 [.093+/-.002] W1__DWG_WGAUGE_1

2.30+/-0.05 [.091+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151841-4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-2151841-5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-2151841-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF SH_NOM:1094[.2].

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. THE INSULATION DIAMETER

FOR THE SEAL IS 4.0-4.5mm.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 CUT TO LENGTH AT ASSEMBLY.

16 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

& 180.

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2151841 -5

8- 2151841 -4

5-18022-5

1901094-3

2119641-1

1-1752354-3

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

--1--

-1-11

----1

-77 -7 -6 -5 -2

5018030-1

1-1633782-7

2119957-2

8-21084-0

2119640-1

PART NO

NUT, HEX, REG, RoHS, M3

FENCE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

5018030-1

291

1-1633782-7

267

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-17-000877

REVISIONS

DESCRIPTION

DATE

19JAN2017

DWN

APVD

RK GB

----1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

----1

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-11

2119798-1 DETENT PIN

2119798-1

247

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ

2161314

245

-1111

2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-9

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 111

--22-

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242 D

2168400-6

240

----1

2063440-2 AIR FEED MODULE

2063440-2

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-2222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

16 - 1 1 1 1

-1111

2119955-1

1-690438-0

ASSY, LUBRICATOR, SIDE FEED

FRONT STRIP GUIDE

2119955-1

113

1-690438-0

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

2-455888-4 SPACER, CRIMPER

2-455888-4

15 - 2 2 2 2

-1111

2079383-4

1803096-1

SCR, BHSC, RoHS (M4 X 8)

EXTENSION PLATE

2079383-4

1803096

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--1

-2222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

14 - 1 1 1 1

1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16

1-2168083-3

----1

1338683-8 FEED PAWL

1338683-8

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

15 - 2 2 2 2

-1111

2168083-3

1803382-4

SCR, SKT HD CAP, RoHS, M4 X 12.0

HOLD DOWN, SPRING LOADED

2168083-3

1803382-4

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-7_MOD

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-3 RAM WASHER, PRECISION

1-2119644-3

6 - 1 111

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085_PRE_REV_K

2119092-1

-1111

4-1752356-5 SUPPORT, TERMINAL

4-1752356-5

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1

1320908-3

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2161328

1320908-3

-1111

2119959-6 ASSEMBLY, STRIP GUIDE

2119959-6

-1111

455888-2

SPACER, CRIMPER

455888-2

-2222

22283-1

SPRING, COMPRESSION

SIMP_22283-1

-1111

240792-1

DRAG, TERMINAL

240792-1

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

1803013-1 STRIPPER, SIDE FEED

1803013-1

-1111

4-22280-7 SPRING, COMPRESSION

HDM_4-22280-7

-1111

1-356885-3 STOP, SHEAR

1-356885-3

1- 1 111

1-2119805-2 SHEAR HOLDER, FRONT

1-2119805-2

1- 1 111

111111

-----

1-318059-0

1-1633930-6

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1-318059-0

1-1633930-6

ITEM_7

-----

ITEM_6

-1111

1803080-1 DEPRESSOR, SHEAR

1803080-1

-1111

3-238011-1 BLOCK, CRIMPER SPACER

3-238011-1

11 1 111

-1111

2-1803019-3

2-455888-7

CRIMPER, INSULATION O

SPACER, CRIMPER

2-1803019-3

2-455888-7

11 1 1 1 1

4-657555-0 CRIMPER, WIRE PREMIUM

4-657555-0

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

27DEC2012

K. STAKEM

CHK

27DEC2012

G. BAILEY

APVD

27DEC2012 NAME

T. EBLIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151841

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷