C-2151836 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151836 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-011747

ECR-15-014755

ECR-16-018294

REVISIONS

DESCRIPTION

DATE

06AUG2015

08OCT2015

28DEC2016

DWN

APVD

MR JDG

XZ JK

TB GB

2151836 -1

2151836 -2

2151836 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151836 -5

8- 2151836 -4

5-18022-5

8- 2151836 -5

8- 2151836 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

1-1752354-6

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

--11--

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

2151836 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--11--

1901094-3 SPACER, FEEDER

198

1-1752354-6

4 LATCH PLATE 12

6- 1 1 1 1 1

1-1752354-6 STANDOFF,HOLD-DOWN

180

993111-1

2151836 -7

FINE CRIMP HEIGHT ADJUST

NONE

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

177

7- 2151836 -7

CRIMP TOOLING KIT

8-22280-7_SIMP

-11111

8-22280-7 SPRING, COMPRESSION

176

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

APPLICATOR DATA

CRIMP

SIZE

TYPE

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

21045-3

994969-1

994970-2

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

WIRE 1.78 mm [.070]

INSUL 2.19 mm [.086]

APPLICATOR INSTRUCTIONS

408-10389

----1-

- - REF REF - -

240638-1

3-23627-7

2119799-1

SEE NOTE 4

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

RECEPTACLE CONTACT, Au, SEALED TYPE, 1.0 SERIES

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

RECEPTACLE CONTACT, Sn, SEALED TYPE, 1.0 SERIES

- - REF REF - -

13 - 1 1 1 1 1

-11111

2119944-1

2119955-1

455888-4

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

2119944-1

117

2119955-1

113

455888-4

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

22278-7

SPRING, COMPRESSION

SIMP_22278-7

4.80-5.30 mm [.189-.209 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5400

TERMINALS APPLIED

n 1.80-2.20 mm [.071-.087 IN]

4.80-5.30 mm [.189-.209 IN]

TERMINAL

APPLICATION

SPECIFICATION

TERMINALS APPLIED

13 14

n 1.80-2.20 mm [.071-.087 IN]

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

854769-4

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

HOLDER, INS

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

854769-4

2119956-1

2119740-1

2168078-1

2119793

992763-5

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

1939351-1

C1__DWG_PN_1_1

1939351-1

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

-11111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

WIRE

SIZE

1.25mm2

0.85mm2

0.75mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1

1.12+/-0.05 [.044+/-.002] W1__DWG_WGAUGE_2

1.09+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.7

W1__DWG_CRIMP_HT_2

8.5

W1__DWG_CRIMP_HT_3

8.7

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

1.00mm2

CRIMP HEIGHT

mm [INCH]

1.16+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.1

W1__FA_SETTING_1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

----12

-----1

-11111

-1-111

-11111

-1-111

1-5018030-0

1901681-1

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

1-5018030-0

1901681-1

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151836 -4

2151836 -5

2151836 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

BARREL FRONT

POINT HEIGHT

1.45

BARREL FRONT POINT HEIGHT

(FRONT BOTTOM SURFACE BOX TO FRONT BARREL END)

14 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM

TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF

OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT

CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE

THE SPECIFIC APPLICATION.

REQUIREMENT.

THIS

ACCORDING

CONNECTIVITY

SIMILARLY

APPLICATION

MERCHANTABILITY

THE

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1111

2119644-1

2119085-1

2119092-1

1752356-3

2079383-5

2161328-1

1320908-3

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

2119644-1

2119085_PRE_REV_K

2119092-1

1752356-3

2079383-5

2161328

1320908-3

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

--1---

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

1803259-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

1- 1 1111

1111111

------

-11111

462006-6

4-1633130-8

2119780-9

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .070

DEPRESSOR, SHEAR

462006-6

4-1633130-8

ITEM_7

ITEM_6

2119780-9

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 TERMINAL LUBRICANT RECOMMENDED

4.64 .

-1-111

--1---

-11111

-77 -7 -6 -5 -2 -1

2119798-1

1-22279-3

2119758-1

2119082-8

PART NO

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

------

11 1 1 1 1 1

3-238011-5

2-1803018-5

3-1752057-7

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

CRIMPER, WIRE PREMIUM, STEPPED

3-238011-5

2-1803018-5

ITEM_2

3-1752057-7

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

20NOV2012

20NOV2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151836

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷