C-2151832 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151832 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151832 -1

2151832 -2

2151832 -5

2151832 -6

2151832 -7

3- 2151832 -2

7- 2151832 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE

SERVO

4 LATCH PLATE 12

NONE

DOUBLE ACTING

PNEUMATIC

WITH SENSORS

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

PNEUMATIC FEED

DOUBLE ACTING

MECHANICAL FEED

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.12 mm [.044]

INSUL 1.57 mm [.062]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: CONTACT, MALE, GENERATION Y, 0.64

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.00-4.50 mm [.157-.177 IN]

n 0.85-1.05 mm [.033-.041 IN]

TERMINAL

114-13183

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1924968-8

C1__DWG_PN_1_1

2035334-8

C1__DWG_PN_2_1

1924275-8

C1__DWG_PN_3_1

1456841-8

C1__DWG_PN_4_1

2098753-4

C1__DWG_PN_1_2

1924727-4

C1__DWG_PN_2_2

1456574-8

C1__DWG_PN_3_2

1456968-8

C1__DWG_PN_4_2

1924955-8

C1__DWG_PN_1_3

2035170-4

C1__DWG_PN_2_3

2098762-4

C1__DWG_PN_3_3

2138699-4

C1__DWG_PN_4_3

WIRE

SIZE 13

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

2x0.13 OR 2X26 AWG

0.84+/-0.02 [.033+/-.001] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

8.8

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151832 -4

2151832 -5

2151832 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.96 .

13 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH

THIN WALL (FLR) INSULATION.

14 THIS APPLICATOR EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119950-2

2119949-1

2119951-1

2161326-1

2119950-2

2119949-1

2119950-1

2119950-2

2119949-1

2119950-1

2119951-1

2161326-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151832 -5

8- 2151832 -4

5-18022-5

8- 2151832 -5

8- 2151832 -4

5-18022-5

8- 2151832 -5

8- 2151832 -4

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119653-1

2119641-1

1901094-3

2119799-1

1-1752354-6

2119799-1

1-1752354-6

2119799-1

1-1752354-6

2063440-1

2168400-6 (QUANTITY 2)

1803430-1

2168400-6 (QUANTITY 2)

1803430-1

2063440-1

1803430-1

2063440-1

2168400-6 (QUANTITY 2)

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 - ----

- - - 1---

- 1 1 -111

- - - --1-

-77 -32 -7 -6 -5 -2 -1

1803430-1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

PART NO

AIR FEED MODULE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DESCRIPTION

1803430

290

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-015428

REVISIONS

DESCRIPTION

DATE

7NOV2016

DWN

APVD

RS LZ

- 1 1 -111

2119798-1 DETENT PIN

- 1 1 -111

1-22279-3 SPRING, COMPRESSION

- - - 1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

- 1 1 1111

2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT

- 1 1 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

6- 1 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

- 1 1 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

- - - 22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

- - - ---1

2119580-1 MECHANICAL FEED ASSEMBLY

- - - --1-

2063440-1 AIR FEED MODULE

- - - 11--

2119740-2 TAG,IDENTIFICATION

- 1 - 11--

1901094-3 SPACER, FEEDER

6 - 1 1 1 1 1 1 1-1752354-6 STANDOFF,HOLD-DOWN

- 1 1 1111

993111-1 PIN, SLOTTED SPRING 3.0 X 20.0

- 1 1 1111

8-22280-7 SPRING, COMPRESSION

- 1 1 1111

1752353-2 GUIDE PIN,HOLDDOWN

- 1 1 1111

1901680-2 GUIDE PIN,HOLDDOWN

- 2 - --2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

- 1 1 1111

994969-1 MAGNET, RARE EARTH HIGH ENERGY

- REF REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

- 1 - --1-

240638-1 SPRING, FEED FINGER

- 1 - --1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

- 1 - --1-

2119799-1 HOLDER,FEED FINGER, AF

- - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

- - - 11--

1633743-1 SERVO FEED LATCH ASM

- 1 1 1111

1-18028-2 WASHER, FLAT, REG M4

- - - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

- 1 1 1111

455888-4 SPACER, CRIMPER

- 1 1 1111

2119956-1 DOCUMENTATION PACKAGE

- 1 1 1111

2119791-9 DEPRESSOR, WIRE

- 1 1 --11

2119740-1 TAG,IDENTIFICATION

- 2 2 2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 -111

2119793-1 LIMITER, ADJUSTMENT BOLT

6- 3 3 - 3 3 3

992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

- 1 - --11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

- 1 - --11

1338685-1 PAWL, FEED

- 4 4 4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

- 1 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5

- 1 1 1111

1901681-1 HOLDDOWN, TERMINAL

- - - --12

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - ---1

2119652-1 FEED CAM, PRE FEED

- - - ---1

2119653-1 FEED CAM, POST FEED

- 1 1 1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

- 1 1 -111

2119370-1 RAM, AMP STYLE, SIDE FEED

- 1 1 1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

- 1 1 -111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 1 -111

2119957-1 APPLICATOR SHIM PACK

- 1 1 1111

2119644-1 RAM WASHER, PRECISION

6- 1 1 1111

2119085-1 FA HEAD, ATLANTIC STYLE

- 1 1 -111

2119092-1 BOLT, ADJUSTMENT

- 1 1 1111

1752356-1 SUPPORT, TERMINAL

- 2 2 2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

- 1 1 1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

- 1 1 1111

1320908-6 SPACER, STRIP GUIDE

- 1 1 1111

2119959-7 ASSEMBLY, STRIP GUIDE

- 1 1 1111

1320928-2 STRIP GUIDE

- 1 1 1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

- 1 1 1111

1-18028-2 WASHER, FLAT, REG M4

- 1 1 1111

2119533-1 STRIPPER, SIDE FEED

1- 1 1 1 1 1 1

- 1 1 1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

- 1 1 1111

1-356885-4 STOP, SHEAR

1- 1 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

1- 1 1 1 1 1 1

1803095-1 FLOATING SHEAR, FRONT

11 1 1 1111

- - - ----

1803058-6

ANVIL, COMBINATION

- - - ----

- 1 1 1111

2119757-8 DEPRESSOR, SHEAR

- 1 1 1111

3-238011-1 BLOCK, CRIMPER SPACER

11 1 1 1 1 1 1

1-1803019-1 CRIMPER, INSULATION O

- 1 1 1111

455888-1 SPACER, CRIMPER

1 1 1 1 1 1 1 1 3-1633860-6 CRIMPER, WIRE

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

1-1752354-6

180

993111-1

177

8-22280-7_SIMP

176

1752353-2

175

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

455888-4

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

1752356-1

2079383-5

2161328

1320908-6

2119959-7

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1803095-1

1803058-6

ITEM_7

ITEM_6

2119757-8

3-238011-1

1-1803019-1

455888-1

3-1633860-6

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

26APR2010

26APR2010 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151832

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷