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C-2151825 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151825 -2
B
2151825 -5
B
2151825 -6
B
2151825 -7
B
D
7- 2151825 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 5.33 mm [.210]
INSUL 7.11 mm [.280]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: LEAR TERMINAL
LEAR CRIMP SPECIFICATION
TERMINAL NAME: FLAT CONTACT 8x0.8/9.5x1.2
WIRE STRIP LENGTH
8.00-8.02 mm [.315-.316 IN]
TERMINAL
APPLICATION
C SPECIFICATION
N.106.867 Rev 8
-
INSULATION DIAMETER RANGE
n 4.10-6.00 mm [.161-.236 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
2113306-1
C1__DWG_PN_1_0
LEAR TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
28490306189
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
10.00mm2
6.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1 3.30+0.10/-0.05 [.130+.004/-.002]
3.00+/-0.05 [.118+/-.002] W1__DWG_WGAUGE_2
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.0
W1__DWG_CRIMP_HT_2
7.7
W1__FA_SETTING_1
13
W1__FA_SETTING_2
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151825 -4
2151825 -5
2151825 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
& 180.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
3.01 .
13 APPLICATION NOT RECOMMENDED IN PRESS WITH INSUFFICENT TONNAGE.
14 CUT TO LENGTH AT ASSEMBLY
15 RELOCATE ITEM 19 TO BACK OF APPLICATOR.
AMP 4805 REV 31MAR2000
& 180.
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1-1338683-1
-
-
-
-
-
8- 2151825 -5
8- 2151825 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
2-1752354-7
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-3
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
7- 1 - 1 1
----1
----1
----1
-1-11
-1-11
--1--
-1111
-1111
6- 1 1 1 1
-1111
--22-
-----
----1
--11-
--11-
6- 1 1 1 1
-1111
-1111
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-6
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-3
2119740-2
1901094-3
2-1752354-7
6-993111-6
8-22280-7
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2161314
245
-
1
2119082-6
244
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-3
238
-
1
2119740-2
213
..
1
1901094-3
198
-
1
2-1752354-7
180
-
1
6-993111-6
177
-
1
8-22280-7_SIMP
176
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B
ECR-15-014598
REVISIONS
DESCRIPTION
1
DATE
05OCT2015
DWN
APVD
MR JDG
-1111
1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
-1111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
----2
21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8- 1 1 1 1
994969-1 MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF 994970-2 COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1 SPRING, FEED FINGER
-
1
240638
163
-1111
1-22281-8 SPRING, COMPRESSION
-
1
1-22281-8
158
-1111
----1
2168083-6
3-23627-7
SCR, SKT HD CAP, RoHS, M5 X 65
PIN, RETAIN, GRVD, 3/16 X .854
-
1
2168083-6
155 D
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
455888-6 SPACER, CRIMPER
-
1
455888-6
120
-1111
318563-1 GUARD, FRONT CHIP
-
1
318563-1
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
- 1 1 1 1 2-690438-2 FRONT STRIP GUIDE
-
1
2-690438-2
96
-4444
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
4
2168083-1
95
-1111
1803078-1 SPACER, PRECISION
-
1
1803078-1
82
14 - 2 2 2 2
-1111
2079383-4
1803096-1
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
-
2
2079383-4
79
-
1
1803096
78
-1111
1633782-3 FENCE
-
1
1633782-3
76
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
- 1 1 1 1 1-2119791-2 DEPRESSOR, WIRE
-
1
1-2119791-2
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
----1
2079383-4
5-18022-5
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
-
1
2079383-4
60
-
1
5-18022-5
59
C
- - - - 1 1-1338683-1 FEED PAWL
-
1
1-1338683-1
56
-2222
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
2
2168400-1
54
- 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1111
1901681-2 HOLDDOWN, TERMINAL
-
1
1901681-2
51
----1
18023-9 SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
- 1 1 1 1 1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF
-
1
1-2119656-7_MOD
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
- 1 1 1 1 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-2 RAM WASHER, PRECISION
-
1
2119644-2
38
6- 1 1 1 1
2119085-1 FA HEAD, ATLANTIC STYLE
7- 1 - 1 1
2119092-1 BOLT, ADJUSTMENT
- 1 1 1 1 4-1752356-5 SUPPORT, TERMINAL
-
1
2119085
37
-
1
2119092-1
35
-
1
4-1752356-5
34
- 2 2 2 2 1-2079383-3 SCR, BHSC, RoHS (M4 X 25)
-
2
1-2079383-3
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
- 1 1 1 1 2-1320908-3 SPACER, STRIP GUIDE
-
1
2-1320908-3
30
-1111
1901086-9 PLATE, STRIP GUIDE
-
1
1901086-9
29
-1111
-2222
1-455888-0 SPACER, CRIMPER
22281-8 SPRING, COMPRESSION
-
1
1-455888-0
28
-
2
SIMP_22281-8
27
B
-1111
356835-1 LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
240792-1 DRAG, TERMINAL
-
1
240792-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-2222
1-18028-2 WASHER, FLAT, REG M4
-
2
1-18028-2
20
15 - 1 1 1 1
1- 1 1 1 1
-1111
1803013-1
2119806-1
4-22280-7
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
-
1
1803013-1
19
-
1
2119806
13
-
1
SIMP_4-22280-7
12
- 1 1 1 1 1-356885-3 STOP, SHEAR
-
1
1-356885-3
11
1 - 1 1 1 1 1-2119805-0 SHEAR HOLDER, FRONT
1 - 1 1 1 1 1-318059-0 FLOATING SHEAR, FRONT
1 1 1 1 1 1 2-1333229-3 ANVIL, COMBINATION
-----
-
-
-
1
1-2119805-0
10
-
1
1-318059-0
9
-
1
2-1333229-3
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1803080-1 DEPRESSOR, SHEAR
-
1
1803080-1
5
-1111
238011-1 BLOCK, CRIMPER SPACER
-
1
238011-1
4
1 1 1 1 1 1 1-1803017-4 CRIMPER, INSULATION F
- 1 1 1 1 1-455888-4 SPACER, CRIMPER
-
1
1-1803017-4
3
-
1
1-455888-4
2
11 1 1 1 1
456430-2 CRIMPER, WIRE
-
1
456430-2
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
19DEC2012
R.O.WILSON
CHK
28DEC2012
K.J.STAKEM
APVD
28DEC2012 NAME
T.L.ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151825
SCALE
SHEET
1:2
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷