C-2151818 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151818 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151818 -2

2151818 -5

2151818 -6

2151818 -7

7- 2151818 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.06 mm [.160]

INSUL 4.83 mm [.190]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: SPT LITEALUM CONTACT

WIRE STRIP LENGTH

3.90-4.50 mm [.154-.177 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-94204

INSULATION DIAMETER RANGE

n 4.13-4.38 mm [.163-.172 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-1862004-1

C1__DWG_PN_1_1

WIRE

SIZE

6.00mm2

CRIMP HEIGHT

mm [INCH]

2.10 # 0.04 [.0827 # .0016] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.8

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151818 -4

2151818 -5

2151818 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

9 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

10 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

13 SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT

PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST

THE ADJUSTMENT BOLT THREADS.

14. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT,

P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151818 -5

8- 2151818 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

11 - - 1 - -

12 - 1 - 1 1

----1

-1-11

-77 -7 -6 -5 -2

2-1722335-1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

PART NO

THREAD BOLT GEWINDEBOLZEN

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

DESCRIPTION

2-1722335-1_US

268

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-000265

ECR-16-003220

ECR-16-013606

REVISIONS

DESCRIPTION

DATE

07JAN2016

02MAR2016

23SEP2016

DWN

APVD

MR JDG

JH CT

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

2119082-3 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-3

244

-1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2063440-1 AIR FEED MODULE

2063440-1

238

--11-

2119740-2

1901094-3

TAG,IDENTIFICATION

SPACER, FEEDER

2119740-2

213

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

7- 1 1 1 1

- REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

13 6 - 1 1 1 1

-1111

2256587-1

1-690438-0

SCR, SET, SOFT TIP, M4

FRONT STRIP GUIDE

2256587-1_SIMP

1-690438-0

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-1111

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-1111

----1

2079383-4

5-18022-5

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

2079383-4

5-18022-5

----1

1338685-1 PAWL, FEED

1338685-1

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

811242-5

BUMPER, HOLD DOWN

811242-5_OLD

-1111

690753-2

SPACER, TONKER

690753-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2-2119656-3 APPLICATOR BASIC ASSEMBLY, SF

2-2119656-3

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-2 RAM WASHER, PRECISION

2119644-2

6- 1 1 1 1

12 - 1 - 1 1

-1111

2119085-1

2119092-1

1-1752356-2

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085_PRE_REV_K

2119092-1

1-1752356-2

-2222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

2-1320908-2 SPACER, STRIP GUIDE

2-1320908-2

-1111

1901086-1 PLATE, STRIP GUIDE

1901086-1

-1111

-2222

1-455888-0

22283-1

SPACER, CRIMPER

SPRING, COMPRESSION

1-455888-0

SIMP_22283-1

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

1803142-1 DRAG, TERMINAL

1803142-1

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-2222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

690472-2

STRIPPER

690472-2

10 1 - 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 111

111111

-1111

2119805-1

462006-6

2161316-4

2-240641-9

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

462006-6

2161316-4

2-240641-9

-----

ITEM_6

-1111

1-1722335-0 SHEAR DEPRESSOR ASSEMBLY

1-1722335-0_US

-1111

4-238011-5 BLOCK, CRIMPER SPACER

4-238011-5

11 1 1 1 1

-----

1722335-9

CRIMPER, INSULATION F

1722335-9_US

ITEM_2

11 1 1 1 1

2217303-1 CRIMPER, WIRE, CONICAL BLEND

2217303-1

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

T.ELBIN

APVD

S.XI

PRODUCT SPEC

07FEB2013

07FEB2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151818

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷