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C-2151812 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151812 -2
F
2151812 -5
F
2151812 -6
F
2151812 -7
F
D
7- 2151812 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.54 mm [.100]
INSUL 3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: AMP MCP 2.8K LITEALUM CONTACT
WIRE STRIP LENGTH
3.20-3.80 mm [.126-.150 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-94204
-
INSULATION DIAMETER RANGE
n 2.88-3.04 mm [.113-.120 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
2-2177928-1
C1__DWG_PN_1_1
WIRE
SIZE
2.50mm2
CRIMP HEIGHT
mm [INCH]
1.56+/-0.04 [.0614+/-.0016] W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
3.5
9
W1__FA_SETTING_1
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151812 -4
2151812 -5
2151812 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.24 .
13 SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT
PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST
THE ADJUSTMENT BOLT THREADS.
14. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT,
P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK.
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338685-1
-
-
-
-
-
8- 2151812 -5
8- 2151812 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-1111
--1--
7- 1 -11
----1
----1
----1
-1-11
-1-11
--1--
-77 -7 -6 -5 -2
2-1722335-1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
PART NO
THREAD BOLT GEWINDEBOLZEN
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
DESCRIPTION
-
1
2-1722335-1_US
268
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
D2
D3
E
F
ECR-15-001216
ECR-15-003249
ECR-15-015082
ECR-16-002616
REVISIONS
DESCRIPTION
1
DATE
23JAN2015
03MAR2015
14OCT2015
23FEB2016
DWN
APVD
MR JT
RS LZ
DJG DS
XZ CT
-1111
2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-4
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6-1111
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
----2
1901094-3
21045-3
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
..
1
1901094-3
198 D
-
2
21045-3
172
8- 1 1 1 1
- REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-22281-8 SPRING, COMPRESSION
-
1
1-22281-8
121
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
13 6 - 1 1 1 1
-1111
2256587-1
1-690438-0
SCR, SET, SOFT TIP, M4
FRONT STRIP GUIDE
-
1
2256587-1_SIMP
99
-
1
1-690438-0
96
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
93
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-1111
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
1
2-18032-5
61
-1111
----1
2079383-4
5-18022-5
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
-
1
2079383-4
60
-
1
5-18022-5
59
C
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-2222
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2-2119656-3 APPLICATOR BASIC ASSEMBLY, SF
-
1
2-2119656-3
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6 -1111
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
7 -1-11
-1111
2119092-1
1-1752356-7
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
1-1752356-7
34
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-7 SPACER, STRIP GUIDE
-
1
1320908-7
30
-2222
1901086-1 PLATE, STRIP GUIDE
-
2
1901086-1
29
-1111
-2222
1-455888-0
22283-1
SPACER, CRIMPER
SPRING, COMPRESSION
-
1
1-455888-0
28
-
2
22283-1
27
B
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
1803142-1 DRAG, TERMINAL
-
1
1803142-1
25
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
690472-2
STRIPPER
-
1
690472-2
19
1- 1 1 1 1
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-18023-1 SCR, SKT HD CAP M4 X 10.0
-
1
1-18023-1
11
1- 1 111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 111
11 1 111
-1111
462006-6
2161316-5
2-240641-9
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
1
462006-6
9
-
1
2161316-5
8
-
1
2-240641-9
7
-----
-
-
..
1
ITEM_6
6
-1111
1-1722335-0 SHEAR DEPRESSOR ASSEMBLY
-
1
1-1722335-0_US
5
-1111
3-238011-8 BLOCK, CRIMPER SPACER
-
1
3-238011-8
4
11 1 1 1 1
-----
1-1722335-2
-
CRIMPER, INSULATION F
-
-
1
1-1722335-2_US
3
..
1
ITEM_2
2
11 1 1 1 1
2217303-2 CRIMPER, WIRE, CONICAL BLEND
-
1
2217303-2
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
C.CHEN
CHK
S.XI
APVD
I.CRUZ
PRODUCT SPEC
07FEB2013
07FEB2013
07FEB2013 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151812
SCALE
SHEET
1:2
OF
14
-
REV
F
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷