C-2151811 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151811 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151811 -2

FINE CRIMP HEIGHT ADJUST

2151811 -5

FINE CRIMP HEIGHT ADJUST

2151811 -6

NON-CRIMP HEIGHT ADJUST

2151811 -7

FINE CRIMP HEIGHT ADJUST

7- 2151811 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.56 mm [.140]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: Ring Tongue Terminal M4

WIRE STRIP LENGTH

5.50-6.00 mm [.217-.236 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-101016

INSULATION DIAMETER RANGE

n 3.10-4.20 mm [.122-.165 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2050216-1

C1__DWG_PN_1_1

2050216-3

C1__DWG_PN_2_1

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

2.57+/-0.05 [.101+/-.002] W1__DWG_WGAUGE_1

2.43+/-0.05 [.096+/-.002] W1__DWG_WGAUGE_2

2.33+/-0.05 [.092+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.2

W1__DWG_CRIMP_HT_2

7.8

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151811 -4

2151811 -5

2151811 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.23 .

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2151811 -5

8- 2151811 -4

5-18022-5

1901094-3

2119641-1

2-1752354-0

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-1-11

--1--

-1111

6- 1 1 1 1

-1111

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-14-011976

REVISIONS

DESCRIPTION

DATE

17FEB2013

08AUG2014

DWN

APVD

KH SX

KH JT

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

----1

2063440-2 AIR FEED MODULE

2063440-2

238

-2222

1-2079383-0 SCR, BHSC, RoHS (M3 X 6)

1-2079383-0

230

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

6- 1 1 1 1

-1111

2-1752354-0

993111-1

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

2-1752354-0

180

993111-1

177

-1111

8-22280-7

1752353-2

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

8-22280-7_SIMP

176

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

455888-4

SPACER, CRIMPER

455888-4

-1111

1633782-3 FENCE

1633782-3

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-5 DEPRESSOR, WIRE

2119791-5

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

1338683-8 FEED PAWL

1338683-8

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1901681-2 HOLDDOWN, TERMINAL

1901681-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-1111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-3 RAM WASHER, PRECISION

2119644-3

6- 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

-1-11

2119092-1 BOLT, ADJUSTMENT

2119092-1

-1111

1752356-3 SUPPORT, TERMINAL

1752356-3

-2222

1-2079383-3 SCR, BHSC, RoHS (M4 X 25)

1-2079383-3

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

2-1320908-9 SPACER, STRIP GUIDE

2-1320908-9

-1111

2119959-3 ASSEMBLY, STRIP GUIDE

2119959-3

-1111

-2222

1-455888-0

22283-1

SPACER, CRIMPER

SPRING, COMPRESSION

1-455888-0

SIMP_22283-1

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

240792-1

DRAG, TERMINAL

240792-1

-1111

1320928-2 STRIP GUIDE

1320928-2

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-4 STOP, SHEAR

1-356885-4

1-1111

111111

-----

2119805-1

462006-6

1-1633932-9

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119805-1

462006-6

1-1633932-9

ITEM_7

-----

ITEM_6

-1111

1-2119757-3 DEPRESSOR, SHEAR

1-2119757-3

-1111

238011-4

BLOCK, CRIMPER SPACER

238011-4

11 1 111

-1111

2-1633961-7

455888-5

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

2-1633961-7

455888-5

11 1 111

2-456411-9 CRIMPER, WIRE PREMIUM

2-456411-9

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

13DEC2012

13DEC2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151811

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷