C-2151803 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151803 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-014487

REVISIONS

DESCRIPTION

DATE

01OCT2015

DWN

APVD

MR CT

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151803 -1

2151803 -2

2151803 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151803 -5

8- 2151803 -4

5-18022-5

8- 2151803 -5

8- 2151803 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

1-1752354-8

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

----1-

--11--

6- 1 1 1 1 1

-11111

2063440-1

2119740-2

1901094-3

1-1752354-8

993111-1

8-22280-7

1752353-2

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

2063440-1

238

2119740-2

213

1901094-3

198

1-1752354-8

180

993111-1

177

8-22280-7_SIMP

176

1752353-2

175

1901680-2

2151803 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-11111

1901680-2 GUIDE PIN,HOLDDOWN

174 D

21045-3

4 LATCH PLATE 12

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

2151803 -7

7- 2151803 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

NONE

994969-1_GATD

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

COUNTER_994970

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

164

240638

----1-

240638-1

SPRING, FEED FINGER

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

APPLICATOR DATA

----1-

- - REF REF - -

2119799-1

SEE NOTE 4

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

2119799

136

1901689_EMPTY_OCEAN_SF

135

CRIMP

SIZE

TYPE

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

WIRE 1.68 mm [.066]

INSUL 2.29 mm [.090]

APPLICATOR INSTRUCTIONS

408-10389

-11111

- - REF REF - -

-11111

1-22281-8

1-18028-2

2119944-1

1-690438-0

SPRING, COMPRESSION

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

FRONT STRIP GUIDE

SIMP_1-22281-8

121

1-18028-2

119

2119944-1

117

1-690438-0

-22222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 1.5 SYSTEM CONNECTOR FEMALE TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 1.5 SYSTEM CONNECTOR TERMINAL (TAB)

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: 1.5 SYSTEM CONNECTOR TERMINAL (TAB)

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

-1--11

-22222

455888-7

2119956-1

2119740-1

2168078-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

455888-7

2119956-1

2119740-1

2168078-1

5.00-5.50 mm [.197-.217 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)YPES 72-WT10-1457

TERMINALS APPLIED

TE TERMINAL

(A) 1572829-1

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

(A) 7116-4100-02

C1__DWG_PN_2_1

n 1.40-2.00 mm [.055-.079 IN]

TE TERMINAL

(A) 1572829-2

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

(A) 7116-4100-08

C1__DWG_PN_4_1

5.00-5.50 mm [.197-.217 IN]

TERMINAL

APPLICATION

SPECIFICATION

(B)YPES 72-WT08-673

TERMINALS APPLIED

TE TERMINAL

(B) 286669-2

C2__DWG_PN_1_0

YAZAKI TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

(B) 7114-4100-08

C2__DWG_PN_2_1

n 1.40-2.20 mm [.055-.087 IN]

TE TERMINAL

C2__DWG_PN_3_0

YAZAKI TERMINAL

C2__DWG_PN_4_0

5.00-5.50 mm [.197-.217 IN]

TERMINAL

APPLICATION

SPECIFICATION

(C)YPES 72-WT08-671

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

YAZAKI TERMINAL

C2__DWG_PN_2_0

n 1.40-2.20 mm [.055-.087 IN]

-1-111

6- 3 - 3 3 3

-22222

-11111

----11

TE TERMINAL

C2__DWG_PN_3_0

YAZAKI TERMINAL

C2__DWG_PN_4_0

----11

-44444

-11111

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

-11111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

WIRE

SIZE

0.50mm2

0.30mm2 or 0.35mm2

CRIMP HEIGHT

mm [INCH]

1.00+/-0.05 [.039+/-.002] W1__DWG_WGAUGE_1

0.90+/-0.05 [.035+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.2

W1__DWG_CRIMP_HT_2

8.3

W1__FA_SETTING_1

W1__FA_SETTING_2

WIRE

SIZE

0.50mm2

0.35mm2

CRIMP HEIGHT

mm [INCH]

1.10+/-0.05 [.043+/-.002] W2__DWG_WGAUGE_1

1.00+/-0.05 [.039+/-.002] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.4

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

7.2

W2__FA_SETTING_2

WIRE

SIZE

0.50mm2

0.30mm2 or 0.35mm2

CRIMP HEIGHT

mm [INCH]

1.05+/-0.05 [.041+/-.002] W2__DWG_WGAUGE_1

1.00+/-0.05 [.039+/-.002] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.8

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

7.2

W2__FA_SETTING_2

-----1

-11111

-1-111

-11111

-1-111

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

2119653

2119656-9

2119370

2079383-7

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

2119085-1

2119092-1

1752356-3

2079383-5

2161328-1

1-1320908-0

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119085

2119092-1

1752356-3

2079383-5

2161328

1-1320908-0

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151803 -4

2151803 -5

2151803 -6

-11111

-22222

-11111

1901086-6

1-455888-0

22283-1

356835-1

240792-1

1320928-6

980371-4

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

1901086-6

1-455888-0

SIMP_22283-1

356835-1

240792-1

1320928-6

980371-4

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

& 180.

--1---

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

-11111

1- 1 1 1 1 1

-11111

1- 1 1111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

-1-111

--1---

-11111

2119798-1

1-22279-3

2119758-1

2119082-8

2079764-1

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

243

1- 1 1111

1111111

------

-11111

454276-5

2-1333225-1

2119757-4

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

454276-5

2-1333225-1

ITEM_7

ITEM_6

2119757-4

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.80 .

6- 1 1 1 1 1

-11111

--22--

-----1

-77 -7 -6 -5 -2 -1

2119083-1

7-18023-7

2168400-6

2119580-1

PART NO

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

DESCRIPTION

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

238011-4

1633963-6

455888-8

1-568176-4

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

238011-4

1633963-6

455888-8

1-568176-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

08NOV2012

08NOV2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151803

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷