C-2151794 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151794 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-012479

ECR-16-016953

REVISIONS

DESCRIPTION

DATE

31AUG2016

05DEC2016

DWN

APVD

RS LZ

TB TE

2151794 -2

2151794 -5

2151794 -6

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

1-1338683-1

8- 2151794 -5

8- 2151794 -4

5-18022-5

1901094-3

2119641-1

3-1752354-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

--11-

----2

-1111

- REF REF REF REF

----1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

2151794 -7

FINE CRIMP HEIGHT ADJUST

NONE

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

2119799

7- 2151794 -7

CRIMP TOOLING KIT

----1

2119799-1 HOLDER,FEED FINGER, AF

136 D

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-2222

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

APPLICATOR DATA

-1111

2168083-6

318563-1

SCR, SKT HD CAP, RoHS, M5 X 65

GUARD, FRONT CHIP

2168083-6

318563-1

CRIMP

SIZE

TYPE

-1111

455888-9

SPACER, CRIMPER

455888-9

WIRE 5.08 mm [.200]

INSUL 10.92 mm [.430]

APPLICATOR INSTRUCTIONS

408-10389

15 - 2 2 2 2

-1111

-2222

-1111

18024-6

1803096-1

2168083-1

1633782-7

SCR, BTN SKT HD CAP (M4 X 8.0)

EXTENSION PLATE

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

18024-6

1803096-1

2168083-1

1633782-7

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

1-2119791-2 DEPRESSOR, WIRE

1-2119791-2

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

AMP MCP 9.5 FLAT TYPE RECEPTACLE, SWS

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

AMP MCP 9.5 FLAT TYPE RECEPTACLE, SWS

-1111

-1--1

-2222

2119943-1

2119740-1

2168078-1

WASHER, SPACER

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119943-1

2119740-1

2168078-1

WIRE STRIP LENGTH

9.70-10.30 mm [.382-.406 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18269

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 13

WIRE STRIP LENGTH

10.60-11.40mm [.457-.449 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-18075

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 13

-1-11

6- 3 -33

-2222

-1111

----1

14 - 1 1 1 1

----1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

1-2168083-3

1-1338683-1

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, SKT HD CAP, RoHS, M3 X 16

FEED PAWL

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

1-2168083-3

1-1338683-1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

C1__DWG_PN_4_0

CABLE n

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

TE SEAL

CABLE n

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

1-967590-1

C1__DWG_PN_1_1

1-967590-2

C1__DWG_PN_2_1

1355437-1

C1__DWG_PN_3_1

1355437-2

C1__DWG_PN_4_1

n 4.6-5.2

962938-1

C1__DWG_PN_1_1

2-962938-1

C1__DWG_PN_2_1

1355437-1

n 4.6-5.2

-2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

962938-1

C1__DWG_PN_1_2

2-962938-1

C1__DWG_PN_2_2

n 5.8-6.6

1355437-2

n 5.8-6.6

-1111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

-1111

1-811242-0 BUMPER, HOLD DOWN

1-811242-0_OLD

-1111

690753-2

SPACER, TONKER

690753-2

WIRE

SIZE

10.00mm2

6.00mm2

CRIMP HEIGHT

mm [INCH]

3.84+/-0.05 [.151+/-.002] W1__DWG_WGAUGE_1

3.22+/-0.05 [.127+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.7

W1__DWG_CRIMP_HT_2

9.6

W1__FA_SETTING_1

W1__FA_SETTING_2

WIRE

SIZE

10.00mm2

6.00mm2

CRIMP HEIGHT

W1__CRIMP_UNITS:2

3.82+/-0.05 [.150+/-.002] W1__DWG_WGAUGE_1

3.20+/-0.05 [.126+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.9

W1__DWG_CRIMP_HT_2

9.8

W1__FA_SETTING_1

W1__FA_SETTING_2

----1

-1111

-1-11

-1111

-1-11

18023-9

1-2119656-7

2161311-1

1-2079383-5

2119645-1

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

18023-9

1-2119656-7

2161311

1-2079383-5

2119645

-2-22

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-5 RAM WASHER, PRECISION

2119644-5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

6 -1111

7 -1-11

-1111

2119085-1

2119092-1

1752356-7

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085_PRE_REV_K

2119092-1

1752356-7

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

15 - 2 2 2 2

-1111

1-2079383-3

2161328-1

SCR, BHSC, RoHS (M4 X 25)

HEX HEAD, FLANGED, M5 x 8mm LONG

1-2079383-3

2161328

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151794 -4

2151794 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151794 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

----1

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

271

-1111

-2222

-1111

2-1320908-3

1901086-9

3-455888-2

22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

2-1320908-3

1901086-9

3-455888-2

SIMP_22283-1

356835-1

240792-1

1320928-2

980371-4

2168083-2

1-18028-2

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

--1--

2119957-2

APPLICATOR SHIM PACK

2119957-2

260

16 - 1 1 1 1

1803013-1 STRIPPER, SIDE FEED

1803013-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

7- 1 - 1 1

----1

-1-11

--1--

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

2161314-1

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

1- 1 1 1 1

-1111

1- 1 1 1 1

11 1 111

-----

2119806-1

4-22280-7

1-356885-3

2119805-3

318059-9

1-1633930-3

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119806

SIMP_4-22280-7

1-356885-3

2119805-3

318059-9

1-1633930-3

ITEM_7

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

1.96 .

-1111

6-1111

-1111

--22-

----1

-77 -7 -6 -5 -2

2119082-9

2079764-1

2119083-1

7-18023-7

2168400-6

2063440-2

PART NO

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

DESCRIPTION

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2063440-2

238

ITEM

-----

-1111

11 1 1 1 1

-1111

11 1 1 1 1

-77 -7 -6 -5 -2

1803080-3

2-238011-9

2-1633996-1

2-455888-0

5-568176-0

PART NO

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION SPECIAL

SPACER, CRIMPER

CRIMPER, WIRE

DESCRIPTION

ITEM_6

1803080-3

2-238011-9

2-1633996-1

2-455888-0

5-568176-0

ITEM

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 CUT TO LENGTH AT ASSEMBLY.

16 RELOCATE ITEM 19 TO BACK OF APPLICATOR .

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

26NOV2012

26NOV2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151794

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷