C-2151782 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
BY -
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
RELEASED FOR PUBLICATION
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
7
2016
DESCRIPTION
6
FEED TYPE
CONVERT TO
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
SET UP GAUGE
2119599-1
P
LTR
A
A1
B
RELEASED
ECR-13-000762
ECR-16-012585
REVISIONS
DESCRIPTION
DATE
07DEC2012
15JAN2013
1SEP2016
DWN
APVD
LG GB
L.Z S.X
TB CT
2151782 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
2151782 -5
B
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
2151782 -6
B
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} 12
2151782 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
D
7- 2151782 -7
A
CRIMP TOOLING KIT
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.30 mm [.130]
INSUL 6.60 mm [.260]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TERMINAL NAME: _{TAB 5.8 x 0.8}
WIRE STRIP LENGTH
5.70-6.30 mm [.224-.248 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-18052
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
1-962919-1
C1__DWG_PN_1_1
2-962919-1
C1__DWG_PN_2_1
1-962919-2
C1__DWG_PN_1_2
2-962919-2
C1__DWG_PN_2_2
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n
13
-
-
-
-
TE SEAL
C1__DWG_PN_3_0
963245-1
C1__DWG_PN_3_1
TE SEAL
13
C1__DWG_PN_4_0
CABLE
n
WIRE
SIZE
4.00mm2
CRIMP HEIGHT
mm [INCH]
2.34+/-0.05 [.092+/-.002] ^{W1__DWG_WGAUGE_1}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
9.4
9
W1__FA_SETTING_1
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151782 -4
2151782 -5
2151782 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62}
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
& 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.}
INSULATION DIAMETER IS 3.4-3.7mm.
14 _{APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD}
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
4805 (3/13)
& 242.
SERVO LATCH PLATE
SMART APPLICATOR
2119951-1
2161326-1
-
8- 2151782 -5 1901094-3
-
2168400-6 (QUANTITY 2)
-
8- 2151782 -4
-
-
-
PNEUMATIC FEED
-
-
-
-
2119950-1
-
-
-
-
1338683-8
-
-
-
-
5-18022-5
-
-
-
-
2119641-1
-
-
-
-
2119799-1
-
-
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1111
7^{- 1 - 1 1}
----1
----1
----1
-77 -7 -6 -5 -2
2119957-2
2-455888-7
8-21084-0
2119640-1
1803259-1
2119641-1
PART NO
APPLICATOR SHIM PACK
SPACER, CRIMPER
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DESCRIPTION
-
1
2119957-2
260
-
1
2-455888-7
259
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
1803259
249
-
1
2119641-1
248
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2161314-1 RAM, STEPPED, ATLANTIC, SF, NON-ADJ
-
1
2161314
245
-1111
2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-8
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6^{- 1 1 1 1}
-1111
2119083-1
7-18023-7
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119083
242
-
1
7-18023-7
241
--22-
----1
2168400-6
2063440-1
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
-
2
2168400-6
240 _D
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
- 1 1 1 1 6-993111-6 PIN, SLOTTED SPRING 3.0 X 14.0
-
1
6-993111-6
177
-1111
8-22280-7 SPRING, COMPRESSION
-
1
8-22280-7_SIMP
176
-1111
1752353-2 GUIDE PIN,HOLDDOWN
-
1
1752353-2
175
-1111
1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2
174
----2
21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1 MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF 994970-2 COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1 SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-6 SPACER, CRIMPER
-
1
455888-6
82
-2222
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
2
2079383-4
79
-1111
1633470-2 EXTENSION PLATE
-
1
1633470-2
78
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
-2222
2119740-1
2168078-1
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
-
1
2119740-1
67
-
2
2168078-1
66
C
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^{- 3 - 3 3}
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
14 ^{- 1 1 1 1}
----1
985575-3
1338683-8
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
-
1
985575-3
57
-
1
1338683-8
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
- 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
- 1 1 1 1 1-1901681-2 HOLDDOWN, TERMINAL
-
1
1-1901681-2
51
6 ^{- 1 1 1 1 3-1752354-0 STANDOFF,HOLD-DOWN}
----1
18023-9 SCR, SKT HD CAP M4 X 6.0
-
1
3-1752354-0
50
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
- 1 1 1 1 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-3 RAM WASHER, PRECISION
-
1
2119644-3
38
6- 1 1 1 1
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085_PRE_REV_K
37
7^{- 1 - 1 1}
2119092-1 BOLT, ADJUSTMENT
- 1 1 1 1 1-1752356-2 SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
1-1752356-2
34
-2222
-1111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-1111
1320908-2 SPACER, STRIP GUIDE
-
1
1320908-2
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
455888-4 SPACER, CRIMPER
-
1
455888-4
28
-1111
1320928-4 STRIP GUIDE
-
1
1320928-4
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533-1
19
1^{- 1 1 1 1}
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
- 1 1 1 1 1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1^{- 1 1 1 1}
2119805-4 SHEAR HOLDER, FRONT
-
1
2119805-4
10
1 ^{- 1 1 1 1 1-318707-2 FLOATING SHEAR, FRONT}
1 ^{1 1 1 1 1 1-1633930-0 ANVIL, COMBINATION}
-----
-
-
-
1
1-318707-2
9
-
1
1-1633930-0
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
2119781-5 DEPRESSOR, SHEAR
-
1
2119781-5
5
-1111
238011-8 BLOCK, CRIMPER SPACER
-
1
238011-8
4
1^{1 1 1 1 1}
-1111
1803018-5 CRIMPER, INSULATION O
2-455888-5 SPACER, CRIMPER
-
1
1803018-5
3
-
1
2-455888-5
2
1^{1 1 1 1 1}
456410-4 CRIMPER, WIRE PREMIUM
-
1
456410-4
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
-
-
-
-
-
-
DWN
R.O.WILSON
CHK
K.J.STAKEM
APVD
-
PRODUCT SPEC
-
APPLICATION SPEC
05OCT2012
08OCT2012
- ^NAME
Ocean Side Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ^-
DRAWING NO
2151782
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SCALE
TE Connectivity
RESTRICTED TO
SHEET
OF
1:2
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION