C-2151781 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
6
FEED TYPE
CONVERT TO
2151781 -2
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2151781 -5
C
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
PNEUMATIC FEED
2151781 -6
C
NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
-
-
2151781 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
-
D
7- 2151781 -7
A
CRIMP TOOLING KIT
4
-
12
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.95 mm [.156]
INSUL 10.95 mm [.431]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRMIP SPECIFICATION
TERMINAL NAME: _{MAXI POWER TIMER FOR 1.2mm TABS}
WIRE STRIP LENGTH
.398-.429 IN [10.11-10.90 mm]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-18075
-
INSULATION DIAMETER RANGE
n
-
-
-
-
TERMINALS APPLIED ₁₀
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_4_0
962934-1
C1__DWG_PN_1_1
1355437-1
C1__DWG_PN_3_1
WIRE
SIZE
4.00mm2
2.50mm2
CRIMP HEIGHT
mm [INCH]
2.71+/-0.05 [.107+/-.002] ^{W1__DWG_WGAUGE_1}
2.42+/-0.05 [.095+/-.002] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.9
W1__DWG_CRIMP_HT_2
9.0
9
W1__FA_SETTING_1
W1__FA_SETTING_2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
B
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
2151781 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151781 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151781 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62}
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH}
MECHANICAL FEED.
11 _{THE APPLICATOR IS A NON-CARRIER CUTTING STYLE ONLY.}
12 _{WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)}
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
13 _{THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.}
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
A
INSULATION RANGE IS 4.0- 4.5mm [.157 - .177 IN.]
3.09 .
14 _{APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE}
AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION. APPLY #1-23419-5
LOC-TITE TO THREADS.
15 _{CUT TO LENGTH AT ASSEMBLY.}
16 _{RELOCATE ITEM 19 TO BACK OF APPLICATOR}
AFTER TURNING STRIPPER MOUNT 180 DEGREES.
AMP 4805 REV 31MAR2000
& 242.
5
4
3
2119951-1
2161326-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
8- 2151781 -5
-
8- 2151781 -4
1-1338683-1
-
-
-
-
5-18022-5
-
-
-
-
1901094-3
-
2119641-1
-
-
-
-
-
3-1752354-1
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1111
-1-11
----1
----1
----1
-1-11
-1-11
--1--
-1111
-1111
-77 -7 -6 -5 -2
2119957-2
1803078-1
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-8
2079764-1
PART NO
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
-
1
2119957-2
260
-
1
1803078-1
259
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2161314
245
-
1
2119082-8
244
-
1
2079764
243
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
B
C
C1
RELEASED
ECR-13-007888
ECR-13-008398
ECR-15-010705
REVISIONS
DESCRIPTION
1
DATE
03APR2013
13MAY2013
23MAY2013
17JUL2015
DWN
APVD
BH BH
BH TE
CC UG
XZ JT
6^{- 1 1 1 1}
2119083-1 RETAINER, INSULATION DIAL
-
1
2119083
242
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
-----
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
----1
2063440-2 AIR FEED MODULE
-
1
2063440-2_OLD
238
-1111
1633782-7 FENCE
-
1
1633782-7
230
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
----2
1901094-3
21045-3
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
..
1
1901094-3
198 _D
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
-1111
1-455888-1 SPACER, CRIMPER
-
1
1-455888-1
82
-1111
1803096-1 EXTENSION PLATE
-
1
1803096
78
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
1-2119791-2 DEPRESSOR, WIRE
-
1
1-2119791-2
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^{- 3 - 3 3}
-3333
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
3
2079383-4
60
14 ^{- - - - 1}
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
-1111
1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16
-
1
1-2168083-3
57
----1
-4444
1-1338683-1
2168400-1
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
-
1
1-1338683-1
56
-
4
2168400-1
54
C
-2222
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
1-811242-0 BUMPER, HOLD DOWN
-
1
1-811242-0_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-1111
1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF
-
1
1-2119656-7
46
-1-11
2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED
-
1
2161311
44
-1111
1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
-
1
1-2079383-5
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-3 RAM WASHER, PRECISION
-
1
2119644-3
38
6^{- 1 1 1 1}
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085
37
-1-11
2119092-1 BOLT, ADJUSTMENT
-
1
2119092-1
35
-1111
1-1752356-0 SUPPORT, TERMINAL
-
1
1-1752356-0
34
-2222
1-2079383-3 SCR, BHSC, RoHS (M4 X 25)
-
2
1-2079383-3
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
3-455888-7 SPACER, CRIMPER
-
1
3-455888-7
31
-1111
1-1320908-8 SPACER, STRIP GUIDE
-
1
1-1320908-8
30
-1111
-1111
2119959-6
1-455888-9
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
-
1
2119959-6
29
-
1
1-455888-9
28
B
-2222
22283-1
SPRING, COMPRESSION
-
2
22283-1
27
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
26
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
2-1320928-2 STRIP GUIDE
-
1
2-1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
1803013-1 STRIPPER, SIDE FEED
-
1
1803013-1
19
-1111
1
-1111
1-690438-0
4-22280-7
FRONT STRIP GUIDE
SPRING, COMPRESSION
-
1
1-690438-0
18
-
1
SIMP_4-22280-7
12
-1111
1-18023-1 SCR, SKT HD CAP M4 X 10.0
-
1
1-18023-1
11
11 1 ^{- 1 1 1 1}
1^-1111
11111
1
-1111
1-2119805-1
318059-9
1-1633930-4
2-240641-9
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
1
1-2119805-1
10
-
1
318059-9
9
-
1
1-1633930-4
8
-
1
2-240641-9
7
-----
-
-
..
1
ITEM_6
6
-1111
1803080-5 DEPRESSOR, SHEAR
-
1
1803080-5
5
-1111
5-238011-4 BLOCK, CRIMPER SPACER
-
1
5-238011-4
4
1^{1 1 111}
-1111
1-1633965-7
1-455888-0
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
-
1
1-1633965-7
3
-
1
1-455888-0
2
1^{1 1 111}
-77 -7 -6 -5 -2
456415-1
PART NO
CRIMPER, WIRE .155 F PREMIUM
DESCRIPTION
-
1
456415-1
1
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
11DEC2012
BOB HIGMAN
CHK
G.BAILEY
11DEC2012
APVD
11DEC2012 ^NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151781
SCALE
SHEET
1:2
OF
14
-
REV
C1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION