C-2151765 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151765 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2151765 -2

FINE CRIMP HEIGHT ADJUST

2151765 -5

FINE CRIMP HEIGHT ADJUST

2151765 -6

NON-CRIMP HEIGHT ADJUST

2151765 -7

FINE CRIMP HEIGHT ADJUST

7- 2151765 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151765 -5

8- 2151765 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.56 mm [.140]

INSUL 4.45 mm [.175]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: YAZAKI 6.3MM SYSTEM CONNECTOR TERM.

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.50-6.00mm [.217 .236 IN]

n 2.85-3.80mm [.112-.150 IN]

TERMINAL

(A)72-WT10-1434-1 Rev WA1749

APPLICATION

SPECIFICATION

TERMINALS APPLIED 13 18

TE TERMINAL

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

(A) 1949186-1

C1__DWG_PN_1_1

(A) 7116-4122-02

C1__DWG_PN_2_1

WIRE

SIZE

4.00mm2

3.00mm2

CRIMP HEIGHT

mm [INCH]

2.15+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_1

2.05+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.1

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.0

TERMINAL DATA: YAZAKI TERMINAL

YAZAKI CRIMP SPECIFICATION

TERMINAL NAME: YAZAKI 6.3MM SYSTEM CONNECTOR TERM.

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.50-6.00mm [.217 .236 IN]

TERMINAL

APPLICATION

SPECIFICATION

72-WT08-655-1 Rev WA2182

2.85-3.80mm [.112-.150 IN]

TERMINALS APPLIED

13 18

TE TERMINAL

1949027-1

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

7114-4122-02

TE TERMINAL

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

4.00mm2

3.00mm2

CRIMP HEIGH

mm [INCH]

2.10+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_1

1.90+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.2

TERMINAL DATA: YAZAKI TERMINAL

TE POLAND SPECIFICATION

TERMINAL NAME: YAZAKI 6.3MM SYSTEM CONNECTOR TERM.

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.50-6.00mm [.217 .236 IN]

TERMINAL

APPLICATION

SPECIFICATION

TE POLAND

n 2.85-3.80mm [.112-.150 IN]

TERMINALS APPLIED

13 14 17 18

TE TERMINAL

1949186-1

1949027-1

C1__DWG_PN_1_0

YAZAKI TERMINAL

C1__DWG_PN_2_0

7116-4122-02 15

7114-4122-02 16

TE TERMINAL

C1__DWG_PN_3_0

YAZAKI TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.5mm2+1.5mm2

CRIMP HEIGH

mm [INCH]

2.15+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_1

2.10+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_1

5.8

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151765 -4

2151765 -5

2151765 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

15 THE CRIMP HEIGHT VALUE 2.15+/-0.05 IS FOR TERMINAL 7116-4122-02 ONLY.

16 THE CRIMP HEIGHT VALUE 2.10+/-0.05 IS FOR TERMINAL 7114-4122-02 ONLY.

17 FEED ADJUSTMENT IS REQUIRED WHEN SWITCHING TERMINALS.

18 TERMINAL LUBRICANT IS RECOMMENDED.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

14 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN

THE TERMINAL

MANUFACTURER'S SPECIFICATION.

TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT

THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROAVPEPDLICATIONS, AS STATED WITHIN THE

MANUFACTURER'S APPLICATION SPECIFICATIONS, INCLUDING BUTLNIMOITTED TO IMPLIED WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOASSES.UCH, IT IS HIGHLY RECOMMENDED THAT

THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT

PERFORMANCE IN THE

SPECIFIC APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR

THIS CUSTOM

REQUIREMENT.

12 - - 1 - -

7- 1 - 1 1

----1

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

AMP 4805 REV 31MAR2000

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-16-005465

ECR-16-007655

ECR-16-013420

REVISIONS

DESCRIPTION

DATE

21NOV2012

15APR2016

26MAY2016

20SEP2016

DWN

APVD

LG GB

RS LZ

JH JDG

MR GB

----1

-1-11

--1--

-1111

6- 1 1 1 1

-1111

--22-

----1

--11-

-1111

----2

8- 1 1 1 1

- REF REF REF REF

----1

- - REF REF -

--11-

-1111

- - REF REF -

-1111

-2222

-1111

-1--1

-2222

-1-11

6- 3 - 3 3

-1111

----1

-4444

-2222

-1111

----1

-1111

-1-11

-1111

-1-11

-1111

6- 1 1 1 1

7- 1 - 1 1

-1111

-2222

-1111

11 1 - 1 1 1 1

-1111

1-1111

111111

-----

-1111

11 1 1 1 1

-----

11 1 111

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-7

2079764-1

2119083-1

7-18023-7

2168400-6

2063440-1

2119740-2

1901094-3

2-455888-9

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

455888-4

1-18028-2

2119944-1

2119955-1

455888-9

2079383-4

1803096-1

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-2168083-0

5018030-1

811242-5

690753-6

18023-9

2119656-9

2161311-1

1-2079383-5

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

1-1752356-6

2079383-5

2161328-1

1320908-2

2119959-2

1-455888-0

1320928-4

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

1333210-5

2119757-8

1-238011-2

5-1633963-9

456411-7

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

SPACER, CRIMPER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPACER, CRIMPER

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

SCR, BHSC, RoHS (M4 X 8)

EXTENSION PLATE

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 10

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

CRIMPER, WIRE PREMIUM

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-7

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2063440-1

238

2119740-2

213

1901094-3

198

2-455888-9

188

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

455888-4

120

1-18028-2

119

2119944-1

117

2119955-1

113

455888-9

2079383-4

1803096-1

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-2168083-0

5018030-1

811242-5_OLD

690753-6

18023-9

2119656-9

2161311

1-2079383-5

2119645

2119957-1

2119644-2

2119085_PRE_REV_K

2119092-1

1-1752356-6

2079383-5

2161328

1320908-2

2119959-2

1-455888-0

1320928-4

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

1333210-5

ITEM_7

ITEM_6

2119757-8

1-238011-2

5-1633963-9

ITEM_2

456411-7

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K. STAKEM

CHK

G. BAILEY

APVD

T. ELBIN

PRODUCT SPEC

02OCT2012

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151765

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷