C-2151758 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151758 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151758 -2

2151758 -5

2151758 -6

2151758 -7

7- 2151758 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 4.12 mm [.162]

INSUL 5.33 mm [.210]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: Yazaki TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 6.3mm YESC UNSEALED MALE TERMINAL

WIRE STRIP LENGTH

5.80-6.20 mm [.228-.244 IN]

TERMINAL

APPLICATION

C SPECIFICATION

YAZAKI

INSULATION DIAMETER RANGE

n 4.40-4.60 mm [.173-.181 IN]

TERMINALS APPLIED 10

TE TERMINAL

1949210-1

C1__DWG_PN_1_0

Yazaki TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

7116-4124-02

C1__DWG_PN_2_1

TE TERMINAL

1949053-1

C1__DWG_PN_3_0

Yazaki TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

7114-4124-02

C1__DWG_PN_4_1

WIRE

SIZE

5.00mm2

CRIMP HEIGHT

mm [INCH]

2.25+/-0.05 [.089+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.1

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151758 -4

2151758 -5

2151758 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.55 .

13 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2151758 -5

8- 2151758 -4

5-18022-5

1901094-3

2119641-1

2-1752354-5

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-77 -7 -6 -5 -2 -1

2119957-2

1803078-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-7

2079764-1

2119083-1

7-18023-7

PART NO

APPLICATOR SHIM PACK

SPACER, PRECISION

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

DESCRIPTION

2119957-2

260

1803078-2

259

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-7

244

2079764

243

2119083

242

7-18023-7

241

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-016381

REVISIONS

DESCRIPTION

DATE

09NOV2015

DWN

APVD

MR GB

2168400-6

SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

2063440-1

AIR FEED MODULE

2063440-1

238

2119740-2

TAG,IDENTIFICATION

2119740-2

213

1901094-3

SPACER, FEEDER

1901094-3

198

6 - 1 1 1 1 1 2-1752354-5 STANDOFF,HOLD-DOWN

993111-8

PIN, SLOTTED SPRING 3.0 X 12.0

2-1752354-5

180

993111-8

177

8-22280-7

SPRING, COMPRESSION

8-22280-7_SIMP

176

1752353-2

1901680-2

GUIDE PIN,HOLDDOWN

1752353-2

175 D

1901680-2

174

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

240638-1

SPRING, FEED FINGER

240638

163

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

2119799-1

HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - - SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

1633743-1

SERVO FEED LATCH ASM

1633743-1

133

1-22281-8

SPRING, COMPRESSION

SIMP_1-22281-8

121

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

119

- 1 1 1 1 1 1-690438-0 FRONT STRIP GUIDE

1-690438-0

2168083-1

SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

2168083-6

SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

- 1 1 1 1 1 2-455888-3 SPACER, CRIMPER

2-455888-3

2079383-4

SCR, BHSC, RoHS (M4 X 8)

2079383-4

1803096-1

EXTENSION PLATE

1803096-1

2119956-1

DOCUMENTATION PACKAGE

2119956-1

2119740-1

TAG,IDENTIFICATION

2119740-1

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

2119793-1

LIMITER, ADJUSTMENT BOLT

2119793

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

2079383-4

SCR, BHSC, RoHS (M4 X 8)

2079383-4

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

5-18022-5

1338683-8

FEED PAWL

1338683-8

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

- 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

1901681-1

HOLDDOWN, TERMINAL

1901681-1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

2119656-9

APPLICATOR BASIC ASSEMBLY, SF

2119656-9

2161311-1

RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

- 1 1 1 1 1 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

2119957-1

APPLICATOR SHIM PACK

2119957-1

2119644-4

RAM WASHER, PRECISION

2119644-4

2119085-1

2119092-1

1752356-3

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085

2119092-1

1752356-3

13 -

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

1320908-2

SPACER, STRIP GUIDE

1320908-2

1901086-5

PLATE, STRIP GUIDE

1901086-5

- 1 1 1 1 1 1-455888-0

22283-1

SPACER, CRIMPER

SPRING, COMPRESSION

1-455888-0

SIMP_22283-1

356835-1

LEVER, DRAG RELEASE

356835-1

240792-2

DRAG, TERMINAL

240792-2

1320928-6

STRIP GUIDE

1320928-6

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

1-18028-2

WASHER, FLAT, REG M4

1-18028-2

2119533-1

STRIPPER, SIDE FEED

2119533-1

11 1 -

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

- 1 1 1 1 1 1-356885-4 STOP, SHEAR

1-356885-4

2119805-1

SHEAR HOLDER, FRONT

318707-1

FLOATING SHEAR, FRONT

1 1 1 1 1 1 1 2-1633927-4 ANVIL, COMBINATION

2119805-1

318707-1

2-1633927-4

ITEM_7

ITEM_6

- 1 1 1 1 1 1-2119757-0 DEPRESSOR, SHEAR

1-2119757-0

- 1 1 1 1 1 3-238011-0 BLOCK, CRIMPER SPACER

3-238011-0

1633963-8

CRIMPER, INSULATION OVERLAP PREMIUM

1633963-8

ITEM_2

456414-3

CRIMPER, WIRE

456414-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

12DEC2012

G.HOFFNER

CHK

T.ELBIN

13DEC2012

APVD

13DEC2012 NAME

T.ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151758

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷