C-2151743 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2151743 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-003010

ECR-16-009536

rev_desc_3

ECR-17-000039

REVISIONS

DESCRIPTION

DATE

29FEB2016

01JUL2016

15DEC2016

03JAN2017

DWN

APVD

KH TE

JH TE

TB TE

TB CT

2151743 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2151743 -5

1901094-3

2168400-6 (QUANTITY 2)

2151743 -2

2151743 -5

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO

LATCH PLATE 4

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151743 -4

5-18022-5

8- 2151743 -5

8- 2151743 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

2119798-1

1-22279-3

2119758-1

2119082-8

2079764-1

2119083-1

7-18023-7

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-8

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

2151743 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2119580-1

4 LATCH PLATE 12

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2151743 -7

FINE CRIMP HEIGHT ADJUST

NONE

----1-

2063440-1 AIR FEED MODULE

7- 2151743 -7

CRIMP TOOLING KIT

--11--

2119740-2 TAG,IDENTIFICATION

--11--

1901094-3 SPACER, FEEDER

2063440-1

238

2119740-2

213

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

APPLICATOR DATA

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

CRIMP

SIZE

TYPE

----1-

240638-1

SPRING, FEED FINGER

240638

163

WIRE 2.03 mm [.080]

INSUL 3.56 mm [.140]

----1-

3-23627-7

2119799-1

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

3-23627-7

137

2119799

136

APPLICATOR INSTRUCTIONS

408-10389

- - REF REF - -

--11--

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

-11111

455888-6

22278-8

SPACER, CRIMPER

SPRING, COMPRESSION

455888-6

SIMP_22278-8

TERMINAL NAME: NEXT GENERATION SOFT SHELL CONTACT

-11111

854769-4

HOLDER, INS

854769-4

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

4.20-4.80 mm [.165-.189 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-106118

(B)114-106147

TERMINALS APPLIED

n 2.00-3.30 mm [.079-.130 IN]

4.20-4.80 mm [.165-.189 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-106118

TERMINALS APPLIED

n 2.00-3.30 mm [.079-.130 IN]

-1--11

-22222

-1-111

6-3-333

-11111

----11

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A)2238066-1

(A)2238066-2

(A)2238067-1

(A)2238067-2

-11111

21028-2

PIN, SLOTTED SPRING .062 X .250

21028-2

(A) 1971783-1

C1__DWG_PN_1_1

(A) 1971783-2

C1__DWG_PN_2_1

(A) 1971784-1

C1__DWG_PN_3_1

(A) 1971784-2

C1__DWG_PN_4_1

----11

1338685-1 PAWL, FEED

1338685-1

(B) 2232723-1

C1__DWG_PN_1_2

(B) 2232723-2

C1__DWG_PN_2_2

(B) 2232724-1

C1__DWG_PN_3_2

(B) 2232724-2

C1__DWG_PN_4_2

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

-11111

5018030-1 NUT, HEX, REG, RoHS, M3

5018030-1

WIRE

SIZE

16 AWG OR 1.27mm2

18 AWG OR 0.80mm2

19 AWG OR 0.70mm2

(2) 22 AWG

CRIMP HEIGHT

mm [INCH]

1.37+/-0.04 [.054+/-.002] W1__DWG_WGAUGE_1

1.21+/-0.04 [.048+/-.002] W1__DWG_WGAUGE_2

1.08+/-0.04 [.043+/-.002] W1__DWG_WGAUGE_3

1.07+/-0.04 [.042+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.6

W1__DWG_CRIMP_HT_2

4.4

W1__DWG_CRIMP_HT_3

5.7

W1__DWG_CRIMP_HT_4

5.8

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

WIRE

SIZE

18 AWG OR 0.80mm2

CRIMP HEIGHT

mm [INCH]

0.99+/-0.03 [.039+/-.001]

CRIMP HEIGHT

REFERENCE SETTING

6.4

13 - 1 1 1 1 1

-11111

----12

-----1

-11111

-1-111

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

811242-5_OLD

690753-2

18023-9

2119652

2119653

2119656-9

2119370

*WARNING

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151743 -4

2151743 -5

2151743 -6

-11111

-22222

-11111

1752356-1

2079383-5

2161328-1

1-1320908-0

2119959-1

2-455888-2

1320928-2

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

1752356-1

2079383-5

2161328

1-1320908-0

2119959-1

2-455888-2

1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

-11111

11 1 - 1 1 1 1 1

-11111

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

2168083-2

1-18028-2

2119533-1

2119806

SIMP_3-22280-3

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

-11111

1- 1 1 1 1 1

1-356885-4

2119805-1

STOP, SHEAR

SHEAR HOLDER, FRONT

1-356885-4

2119805-1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

1- 1 1 1 1 1

11 1 1 1 1 1

462006-6

1-1803079-3

FLOATING SHEAR, FRONT

ANVIL, WITH STABILIZER

462006-6

1-1803079-3

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

-11111

------

4-240641-2

SPACER

4-240641-2

ITEM_6

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

--1---

2119957-2 APPLICATOR SHIM PACK

2119957-2

260

-11111

1-2119780-1 DEPRESSOR, SHEAR

1-2119780-1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

7- 1 - 1 1 1

----1-

8-21084-0

2119640-1

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

8-21084-0_GATD

252

2119640-1

250

-11111

11 1 1 1 1 1

238011-2

2-2119785-6

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

238011-2

2-2119785-6

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

----1-

-77 -7 -6 -5 -2 -1

1803259-1

2119641-1

PART NO

BUSHING, FLANGED

FEED CAM, AIR FEED

DESCRIPTION

1803259-1

249

2119641-1

248

ITEM

-11111

11 1 1 1 1 1

-77 -7 -6 -5 -2 -1

455888-2

5-456405-6

PART NO

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

DESCRIPTION

455888-2

5-456405-6

ITEM A

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 ADJUST ITEM 51 WHEN SWITCHING TERMINALS.

14 FOR (2) 22 AWG WIRE, MAXIMUM INSULATION DIAMETER PER WIRE IS n 2.03mm.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

03SEP2012

03SEP2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151743

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷