C-2151739 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
6
FEED TYPE
CONVERT TO
2151739 -2
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2151739 -5
C
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
PNEUMATIC FEED
2151739 -6
C
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} ₁₂
-
-
2151739 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
-
D
7- 2151739 -7
B
CRIMP TOOLING KIT
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.89 mm [.153]
INSUL
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{PV4 CONNECTOR PIN AND SOCKET}
WIRE STRIP LENGTH
4.58-4.96 mm [.180-.195 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-106078
10
-
INSULATION DIAMETER RANGE
n
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
1971857-2
C1__DWG_PN_1_1
1971858-2
C1__DWG_PN_2_1
WIRE
SIZE
10 AWG OR 6.00mm2
12 AWG OR 4.00mm2
CRIMP HEIGHT
mm [INCH]
2.49+/-0.05 [.098+/-.002] ^{W1__DWG_WGAUGE_1}
2.14+/-0.05 [.084+/-.002] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
2.2
W1__DWG_CRIMP_HT_2
5.8
9
W1__FA_SETTING_1
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151739 -4
2151739 -5
2151739 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50}
& 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{CUT TO LENGTH AT ASSEMBLY.}
& 50.
AMP 4805 REV 31MAR2000
5
4
3
2119951-1
2161326-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
8- 2151739 -5
1901094-3
-
8- 2151739 -4
-
1338685-1
-
-
-
-
5-18022-5
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
C
C1
C2
RELEASED
ECR-14-012354
ECR-15-016831
ECR-15-016914
REVISIONS
DESCRIPTION
1
DATE
09OCT2012
15AUG2014
17NOV2015
18NOV2015
DWN
APVD
BH BH
BH BH
BH JG
BH JD
--1--
2119957-2 APPLICATOR SHIM PACK
-
1
2119957-2
260
-1-11
8-21084-0 O-RING, .676 ID, .070 DIA. MAT.
-
1
8-21084-0_GATD
252
----1
2119640-1 PUSH ROD, AIR FEED
-
1
2119640-1
250
----1
2079988-1 BUSHING, LCH5-12, MISUMI
-
1
2079988_GATD
249
----1
-1-11
2119641-1
2119798-1
FEED CAM, AIR FEED
DETENT PIN
-
1
2119641-1
248 _D
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
-
1
7-18023-7
241
--22-
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1_OLD
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
318563-1
GUARD, FRONT CHIP
-
1
318563-1
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-1111
1633470-2 EXTENSION PLATE
-
1
1633470-2
78
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
-2222
2119740-1
2168078-1
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
-
1
2119740-1
67
-
2
2168078-1
66
C
6^{- 1 - 1 1}
-3-33
2119793-1
992763-5
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
-
1
2119793
63
-
3
992763-5
62
-3333
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
3
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
13 ^{- 2 2 2 2}
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
2
2168083-8
53
-1111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-1111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-1111
690753-2
SPACER, TONKER
-
1
690753-2
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
6^{- 1 1 1 1}
-1111
2119644-2
2119085-1
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
-
1
2119644-2
38
-
1
2119085
37
-1-11
2119092-1 BOLT, ADJUSTMENT
-
1
2119092-1
35
-1111
3-1752356-3 SUPPORT, TERMINAL
-
1
3-1752356-3
34
-2222
-1111
2079383-5
2161328-1
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
-
2
2079383-5
33
-
1
2161328
32
B
-1111
1320908-1 SPACER, STRIP GUIDE
-
1
1320908-1
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
1-455888-0 SPACER, CRIMPER
-
1
1-455888-0
28
-1111
1320928-4 STRIP GUIDE
-
1
1320928-4
24
-2222
1-18028-2 WASHER, FLAT, REG M4
-
2
1-18028-2
22
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1^-1111
-1111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1 ^-1111
1 ^-1111
1 ¹¹¹¹¹
-1111
2119805-1
454276-5
2-1633933-9
240641-5
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
-
1
2119805-1
10
-
1
454276-5
9
-
1
2-1633933-9
8
-
1
240641-5
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119757-1 DEPRESSOR, SHEAR
-
1
1-2119757-1
5
-----
-
-
..
1
ITEM_4
4
1 ^{- - ---}
-----
-
-
-
-
..
1
ITEM_3
3
..
1
ITEM_2
2
1¹¹¹¹¹
9-1633609-2 CRIMPER, WIRE
-
1
9-1633609-2
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
01JAN2012
BOB HIGMAN
CHK
T.ELBIN
01JAN2012
APVD
01JAN2012 ^NAME
T.ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151739
SCALE
SHEET
1:2
OF
14
-
REV
C2
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION