C-2151725 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2151725 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

1722362-1

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-009389

ECR-16-011276

ECR-16-015428

ECR-16-017085

REVISIONS

DESCRIPTION

DATE

29JUN2016

05AUG2016

7NOV2016

02DEC2016

DWN

APVD

MZ KZ

MZ JDG

RS LZ

MZ KZ

2151725 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

8- 2151725 -5 1901094-3

8- 2151725 -4

2168400-6 (QUANTITY 2)

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

2151725 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119949-1

2119951-1

2161326-1

1338685-1

5-18022-5

8- 2151725 -5

8- 2151725 -4

2119653-1

1901094-3

2168400-6 (QUANTITY 2)

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

MECHANICAL FEED

2119949-1

1338685-1

5-18022-5

2119653-1

2151725 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

1722362-1

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

2151725 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

2151725 -7

FINE CRIMP HEIGHT ADJUST

NONE

3- 2151725 -2

FINE CRIMP HEIGHT ADJUST

DOUBLE ACTING

PNEUMATIC

WITH SENSORS

MECHANICAL FEED

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119949-1

2119950-1

2119951-1

2161326-1

1338685-1

5-18022-5

8- 2151725 -5

8- 2151725 -4

2119653-1

2119641-1

1901094-3

2119799-1

1722362-1

2168400-6 (QUANTITY 2)

7- 2151725 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.35 mm [.053]

INSUL 1.55 mm [.061]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

C TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

GENERATION Y, 0.64 STYLE TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.00-4.50 mm [.157-.177 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-13183

1.50-1.85 mm [.059-.073 IN]

TERMINALS APPLIED

TE TERMINAL

1438616-3

1438616-7

1456574-3

1456841-3

1456968-3

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_1_1

C1__DWG_PN_1_2

C1__DWG_PN_1_3

1642772-1

1642948-1

1924275-3

C1__DWG_PN_1_4

1924727-1

C1__DWG_PN_1_5

1-1924727-1

1924955-3

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_2_1

1924968-3

C1__DWG_PN_2_2

13 1949674-1

C1__DWG_PN_2_3

2035124-1

C1__DWG_PN_2_4

2035170-1

C1__DWG_PN_2_5

1-2035170-1

C1__DWG_PN_2_6

2035334-3

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

2098165-1

C1__DWG_PN_4_1

C1__DWG_PN_3_2

2098753-1

C1__DWG_PN_4_2

C1__DWG_PN_3_3

2098762-1

C1__DWG_PN_4_3

C1__DWG_PN_3_4

2138699-1

C1__DWG_PN_4_4

C1__DWG_PN_3_5

1-2138699-1

C1__DWG_PN_4_5

C1__DWG_PN_3_6

WIRE

SIZE

20 AWG OR 0.50mm2

22 AWG OR 0.35mm2

CRIMP HEIGHT

mm [INCH]

0.95+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_1

0.90+/-0.05 [.035+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.3

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151725 -4

2151725 -5

2151725 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TE TERMINAL

1642772-1

1642948-1

1949674-1

YAZAKI TERMINAL

7114-4618-02

7116-4618-02

7116-5231-08

14 THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,

AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.

- 1 - ----

12 - - - 1 - - -

7- 1 1 - 1 1 1

- - - --1-

- 1 1 -111

1803430-1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

AIR FEED MODULE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

11 1

1803430

290

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

- - - 1---

- 1 1 1111

- - - 22--

- - - ---1

- - - --1-

- - - 11--

- 1 1 1111

- 2 - --2-

- 1 1 1111

- REF REF REF REF REF REF

- 1 - --1-

- - - REF REF - -

- - - 11--

- 1 1 1111

- - - REF REF - -

- 1 1 1111

- 1 1 --11

- 2 2 2222

- 1 1 -111

- 3 3 -333

- 1 1 1111

- 1 - --11

- 1 1 1111

- 4 4 4444

- 2 2 2222

- 1 1 1111

- - - --12

- - - ---1

- 1 1 1111

- 1 1 -111

- 1 1 1111

- 1 1 -111

- 1 1 1111

- 1 1 -111

- 1 1 1111

- 2 2 2222

- 1 1 1111

1 1 1 1111

- - - ----

- 1 1 1111

1 1 1 1111

- 1 1 1111

1 1 1 1111

2119758-1

2119082-8

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

1722362-1

2119740-2

1901094-3

1803129-1

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

2119944-1

455888-8

455053-2

2119956-1

2119791-5

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

18031-1

2168400-1

1-2168083-2

22278-9

9-1338389-4

4-21028-0

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

3-1752356-4

2079383-5

2161328-1

1320908-3

2119959-4

240792-1

1320928-2

2168083-2

1-18028-2

2119533-1

455052-3

2119806-1

3-22280-3

1-356885-3

2119805-1

1803095-6

4-1633621-9

2119757-3

238011-4

7-1803019-9

455888-2

1803364-3

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

PLATE, RETAINER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

PLATE, RETAINING

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SCR, SET, CUP POINT M3 X 5.0

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 25

SPRING, COMPRESSION

HOLD DOWN, TERMINAL

PIN, SLOTTED SPRING .094 X .750

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

DRAG, TERMINAL

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

CARRIER, HOLD DOWN

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

2119758

245

2119082-8

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

1722362-1

238

2119740-2

213

1901094-3

198

1803129

175

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

455888-8

455053-2

2119956-1

2119791-5

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

18031-1

2168400-1

1-2168083-2

22278-9

9-1338389-4

4-21028-0

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085_PRE_REV_K

2119092-1

3-1752356-4

2079383-5

2161328

1320908-3

2119959-4

240792-1

1320928-2

2168083-2

1-18028-2

2119533

455052-3

2119806

SIMP_3-22280-3

1-356885-3

2119805-1

1803095-6

4-1633621-9

ITEM_7

ITEM_6

2119757-3

238011-4

7-1803019-9

455888-2

1803364-3

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -32 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

C. MOYER

CHK

T. ELBIN

APVD

T. ELBIN

PRODUCT SPEC

31JUL2012

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151725

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷