C-2151723 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2151723 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151723 -2

2151723 -5

2151723 -6

2151723 -7

7- 2151723 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.89 mm [.153]

INSUL 9.53 mm [.375]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: G&H TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MAK 8.0x0.8/9.5x1.2 Terminal

WIRE STRIP LENGTH

7.40-7.70 mm [.291-.303 IN]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

INSULATION DIAMETER RANGE

n 4.00-4.40 mm [.157-.173 IN]

TERMINALS APPLIED

10 13

TE TERMINAL

C1__DWG_PN_1_0

G&H TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

VW SEAL

C1__DWG_PN_4_0

1572996-1

C1__DWG_PN_1_1

28469.306.189

C1__DWG_PN_2_1

2113288-1

C1__DWG_PN_3_1

0211626A

C1__DWG_PN_4_1

WIRE

SIZE

4.00mm2

CRIMP HEIGHT

mm [INCH]

2.50+/-0.05 [.098+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151723 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151723 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151723 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

3.30 .

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 CUT TO LENGTH AT ASSEMBLY.

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2151723 -5

8- 2151723 -4

5-18022-5

1901094-1

2119641-1

2-1752354-6

2119799-1

8-18023-4 (QUANTITY 2)

2063440-3

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

15 - 2 2 2 2

-1111

--1--

-1-11

----1

-1-11

--1--

-1111

-77 -7 -6 -5 -2

2168083-1

1633782-3

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-9

2079764-1

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

DESCRIPTION

2168083-1

269

1633782-3

267

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-9

244

2079764

243

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

07MAY2013

DWN

APVD

LG TE

6- 1 1 1 1

-1111

2119083-1

7-18023-7

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119083

242

7-18023-7

241

--22-

8-18023-4 SCR, SKT HD CAP M5 X 35.0

8-18023-4

240

----1

2063440-3 AIR FEED MODULE

2063440-3

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-1 SPACER, FEEDER

1901094-1

198

6- 1 1 1 1

-1111

2-1752354-6

6-993111-6

8-22280-7

STANDOFF,HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 14.0

SPRING, COMPRESSION

2-1752354-6

180

6-993111-6

177

8-22280-7_SIMP

176

-1111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-1111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

- - REF REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-1111

2-690438-2 FRONT STRIP GUIDE

2-690438-2

-1111

318563-1

GUARD, FRONT CHIP

318563-1

-1111

455888-4

SPACER, CRIMPER

455888-4

-2222

18024-6

SCR, BTN SKT HD CAP (M4 X 8.0)

18024-6

-1111

1803096-1 EXTENSION PLATE

1803096

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2119791-9 DEPRESSOR, WIRE

2119791-9

-1111

2119943-1 WASHER, SPACER

2119943-1

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

-1-11

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

6- 3 - 3 3

-1111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

14 - 1 1 1 1

----1

985575-5

1338683-8

SCR, FLT SKT HD CAP M3 X 16.0

FEED PAWL

985575-5

1338683-8

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-1111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-1111

1901681-2 HOLDDOWN, TERMINAL

1901681-2

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

1-2119656-7 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-7_MOD

-1-11

2161311-1 RAM, STEPPED, AMP STYLE, SIDE FEED

2161311

-1111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

1-2119644-3 RAM WASHER, PRECISION

1-2119644-3

6- 1 111

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-1111

1-1752356-1 SUPPORT, TERMINAL

1-1752356-1

-2222

1-2079383-3 SCR, BHSC, RoHS (M4 X 25)

1-2079383-3

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-1111

1-1320908-8

2119959-5

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1-1320908-8

2119959-5

-1111

455888-3

SPACER, CRIMPER

455888-3

-2222

22281-8

SPRING, COMPRESSION

SIMP_22281-8

-1111

240792-1

DRAG, TERMINAL

240792-1

-1111

1320928-8 STRIP GUIDE

1320928-8

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

1803013-1 STRIPPER, SIDE FEED

1803013-1

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

1-356885-3 STOP, SHEAR

1-356885-3

1-1111

1- 1 111

111111

-----

1-2119805-0

1-318059-0

1633930-9

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1-2119805-0

1-318059-0

1633930-9

ITEM_7

-----

ITEM_6

-1111

1803080-1 DEPRESSOR, SHEAR

1803080-1

-1111

2-238011-7 BLOCK, CRIMPER SPACER

2-238011-7

11 1 111

-1111

2-1633996-9

2-455888-5

CRIMPER, INSULATION SPECIAL

SPACER, CRIMPER

2-1633996-9

2-455888-5

11 1 111

7-1633609-2 CRIMPER, WIRE

7-1633609-2

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.1

0.02

0.005

0.0005

DWN

CHK

APVD

PRODUCT SPEC

01JAN2012

01JAN2012 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151723

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷