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C-2151711 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2151711 -2
B
FINE CRIMP HEIGHT ADJUST
2151711 -5
B
FINE CRIMP HEIGHT ADJUST
2151711 -6
B
NON-CRIMP HEIGHT ADJUST
2151711 -7
B
FINE CRIMP HEIGHT ADJUST
D
7- 2151711 -7
A
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 3.63 mm [.143]
INSUL 7.20 mm [.283]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: DELPHI PACKARD TERMINAL
& CRIMP SPECIFICATION
TERMINAL NAME: MALE METRI-PACK 480
WIRE STRIP LENGTH
5.20-6.00 mm [.205-.236 IN]
TERMINAL
APPLICATION
C SPECIFICATION
DELPHI PACKARD
-
INSULATION DIAMETER RANGE
n 3.49-5.24 mm [.137-.206 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
1572019-1
C1__DWG_PN_1_0
DELPHI PACKARD TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
12052172
C1__DWG_PN_2_1
TE SEAL
1572026-1
C1__DWG_PN_3_0
DELPHI PACKARD SEAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
15324989
C1__DWG_PN_4_1
WIRE
SIZE
5.00mm2
CRIMP HEIGHT
mm [INCH]
2.25+/-0.05 [.089+/-.002] W1__DWG_WGAUGE_1
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.5
9
W1__FA_SETTING_1
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151711 -4
2151711 -5
2151711 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH IS NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
A
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
15 CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338685-1
-
-
-
-
-
8- 2151711 -5
8- 2151711 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1-11
----1
----1
----1
-1-11
-1-11
--1--
-1111
-1111
6- 1 1 1 1
-2222
--22-
-----
----1
-1111
--11-
--11-
----2
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-2
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
356885-4
2119740-2
1901094-3
21045-3
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STOP, SHEAR
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
DESCRIPTION
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-2
244
-
1
2079764
243
-
1
2119083
242
-
2
7-18023-7
241
-
2
2168400-6
240
-
1
2119580-1
239
-
1
2063440-1
238
-
1
356885-4
237
-
1
2119740-2
213
..
1
1901094-3
198
-
2
21045-3
172
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
B
ECR-15-002419
REVISIONS
DESCRIPTION
1
DATE
13FEB2015
DWN
APVD
RK GB
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
-1111
1-22281-8
455888-9
SPRING, COMPRESSION
SPACER, CRIMPER
-
1
SIMP_1-22281-8
121
-
1
455888-9
120
D
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
1-690438-0 FRONT STRIP GUIDE
-
1
1-690438-0
96
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1111
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
93
-1111
455888-4
SPACER, CRIMPER
-
1
455888-4
82
-1111
8-240641-1 SPACER
-
1
8-240641-1
81
15 - 2 2 2 2
-1111
2079383-4
1803075-1
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
-
2
2079383-4
79
-
1
1803075-1
78
-2222
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
77
-1111
1633782-6 FENCE
-
1
1633782-6
76
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-1111
2119943-1 WASHER, SPACER
-
1
2119943-1
69
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
14 - 1 1 1 1
----1
5-18022-5
985575-4
1338685-1
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 12.0
PAWL, FEED
-
1
5-18022-5
59
-
1
985575-4
57
-
1
1338685-1
56
C
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
15 - 2 2 2 2
----1
1-2168083-5
18023-9
SCR, SKT HD CAP, RoHS, M4 X 30
SCR, SKT HD CAP M4 X 6.0
-
2
1-2168083-5
53
-
1
18023-9
49
-1111
2119656-3 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-3
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
2119644-3 RAM WASHER, PRECISION
-
1
2119644-3
38
6- 1 1 1 1
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-4 SPACER, STRIP GUIDE
-
1
1320908-4
30
-1111
1-1901086-7 PLATE, STRIP GUIDE
-
1
1-1901086-7
29
-1111
455888-4
SPACER, CRIMPER
-
1
455888-4
28
-2222
22283-1
SPRING, COMPRESSION
-
2
SIMP_22283-1
27
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
240792-1
DRAG, TERMINAL
-
1
240792-1
25
-1111
-1111
1-1320928-5
980371-4
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
1-1320928-5
24
-
1
980371-4
23
B
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
-1111
690463-1
FLOATING SHEAR, REAR
-
1
690463-1
17
-2222
1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6
-
2
1-2168083-1
16
-1111
1-690464-6 SHEAR PLATE, REAR
-
1
1-690464-6
15
-1111
2119862-1 SHEAR HOLDER, REAR
-
1
2119862
14
1- 2 222
-2222
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
2
2119806
13
-
2
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1 - 1 111
1 - 1 111
1 11111
-----
2119805-2
318059-4
1633930-8
-
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
2119805-2
10
-
1
318059-4
9
-
1
1633930-8
8
..
1
ITEM_7
7
-1111
1-690468-7 DEPRESSOR SHEAR, REAR
-
1
1-690468-7
6
-1111
2-2119781-2 DEPRESSOR, SHEAR
-
1
2-2119781-2
5
-1111
238011-4
BLOCK, CRIMPER SPACER
-
1
238011-4
4
111111
-1111
1803019-9
455888-3
CRIMPER, INSULATION O
SPACER, CRIMPER
-
1
1803019-9
3
-
1
455888-3
2
111111
4-1633730-2 CRIMPER, WIRE
-
1
4-1633730-2
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
30JUL2012
R.KNEPPER
CHK
G.BAILEY
30JUL2012
APVD
30JUL2012 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151711
SCALE
SHEET
1:2
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷